Pilot Plant Design, Construction and Operation

Engineers and scientists involved in research and design, or those who operate or use the results of pilot plant or laboratory units, will learn the essential steps for selecting, designing, building, commissioning, and operating these units. They will gain the ability to evaluate their options based on their organization’s specific needs and understand the different approaches available to save time and reduce costs. Less experienced personnel can use this course to become more proficient in their work, while more experienced personnel will benefit from a comprehensive review of the entire process. All participants will gain insight into the advantages and disadvantages of various approaches.

This detailed course is designed for engineers, scientists, operators, and managers who build, design, operate, or support pilot plants or laboratory units for research and development. It provides a comprehensive overview of all stages of the process—from determining what type of unit best meets the organization’s goals, to selecting the most effective design approaches for specific needs. The course also covers how to develop accurate cost estimates, determine realistic project timelines, and identify the most efficient and effective methods for commissioning the unit. It explores strategies for implementing cost-effective maintenance programs and addresses operational issues that can enhance unit performance.

The instructor draws on 49 years of experience to highlight practical challenges that must be addressed to ensure a unit’s success. Practical solutions are suggested, and the advantages and disadvantages of various approaches—many of which are less obvious than they may initially appear—are discussed.

The course also examines whether a pilot plant or laboratory unit is needed, and if so, how to determine which features are essential versus optional. It offers methods to distinguish between critical requirements and “nice-to-have” features. In addition, it provides valuable information to help organizations assess the accuracy of their cost estimates and schedules, or evaluate the quality of a contractor’s proposal. Commissioning approaches are discussed in detail and plans presented to help this go faster.