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Modular Chemical Process Intensification Boot Camp - June-2022
Join Dr. Brian Paul and Dr. Goran Jovanovic in this 4-day course for professional engineers interested in advancing MCPI in the chemical industry, specifically through the use of "number-up" plant designs.
After taking this course you will be able to:
- Use characteristic time-scale analysis to identify and design PI components for an MCPI application.
- Cost/performance trade-offs in developing innovative PI component designs.
- Engage additive manufacturing/3D printing equipment used to build PI components.
- Consider the deployment of MCPI plants through Engineering, Procurement and Construction firms.
- Consider the business rationale for designing and scaling up an MCPI plant.
- Use characteristic time-scale analysis to identify and design PI components for an MCPI application.
- Cost/performance trade-offs in developing innovative PI component designs.
- Engage additive manufacturing/3D printing equipment used to build PI components.
- Consider the deployment of MCPI plants through Engineering, Procurement and Construction firms.
- Consider the business rationale for designing and scaling up an MCPI plant.
Engineers working in the following industries
- Refining
- Chemicals
- Pharmaceuticals
- Pulp & Paper
Day One
Theme: Designing for Process Intensification
7:45 - 8:00
Registration
8:00 – 8:30
Welcome & Overview
8:30 – 9:00
Case Studies Lecture
9:00 – 10:00
Chemical Technologies Go 2D Lecture
10:00 - 10:15
Coffee Break
10:15 – Noon
Process Intensification and Time-Scale Analysis Lecture
Noon – 1:00
Lunch Break
1:00 – 2:00
Introduction to GTL Bioprocesses Lecture
2:00 – 2:30
Class Exercise: Where is PI Needed?
2:30 - 3:15
Class Exercise: Suggested PI Improvements
3:15 – 3:30
Afternoon Break
3:30 - 5:30
Lab Stations (Bio-Lamina-Plate Reactor, Mutliphase Microchannel Separator, BHD Reactor)
Day Two
Theme: Designing for Process Intensification
8:00 – 9:45
BLP Reactor Analysis (A Case for PI) Lecture
9:45 – 10:00
Morning Break
10:00 – 11:00
Lamina Plate Separation - Separation Unit Operations Lecture
11:00 – Noon
Towards New Model of Solid Catalyzed Reaction Process Lecture
Noon – 1:00
Lunch Break
1:00 – 2:00
Class Exercise: Characteristic Times for Innovation Opportunities
2:00 – 3:00
Fluidic Testing of Microscale Systems Lecture
3:00 – 3:15
Afternoon Break
3:15 – 4:00
Lab Demo: L-P Separation Demonstration & Tracer Testing Demonstration
4:00 – 5:00
Novel Design of PI Methods and Equipment through Optimization Lecture
Day Three
Theme: Advancing Novel PI Components
8:00 – 9:00
Enabling MCPI Innovation: The Making of PI Components
9:00 - 9:30
Class Exercise: Process Selection - Microchannel solar receiver
9:30 - 9:45
Coffee Break
9:45 - 10:30
Recitation: Photochemical Machining & Polymer Hot Embossing
10:30 – 11:15
Lab Demonstration: Binder Jetting, Embossing, Photochemical Machining
11:15 – 12:00
Class Exercise: Design vs Manufacturing Cost; Separator Debrief
12:00 - 1:00
Lunch Break
1:10 - 1:15
Enabling MCPI Innovation: Bonding & Additive Manufacturing Lecture
1:15 - 2:00
Recitation: Laser Directed Energy Deposition & Laser Powder Bed Fusion
2:00 - 2:45
Lab Demonstration: Diffusion Bonding, Laser Welding & Laser Powder Bed Fusion (LPBF)
2:45 - 3:00
Afternoon Break
3:00 – 3:45
Class Exercise: Understanding Device and Additive Manufacturing Costs
3:45 - 4:15
Recitation: Polymetal Additive Manufacturing
4:15 - 4:45
Demonstration: Polymetal Additive Manufacturing
4:45 - 5:00
Wrap-Up
Day Four
Theme: Advancing MCPI
8:00 - 8:15
What is MCPI?
8:15 - 8:45
EPC Perspectives on Modular Construction Lecture
8:45 - 9:15
EPC Process Lecture
9:15 - 9:45
Case Studies Lecture
9:45 - 10:00
Morning Break
10:00 - 11:45
MCPI Rationale Lecture and Case Study
11:45 - 12:00
"What's Next?" & Workshop Feedback
