Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

ìWell the Team Has Met and Completed the PHAÖ.Now What?î

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Learning from the experiences and expertise of others has long been recognized as a valued process when completing PHAs. The gathering of a multi-...

Are Your Credits Worthy?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

How to Structure a Basic Care Strategy for Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Do your operators and management know the real health of your machinery?. Do they depend too much on the alarm notification of the abnormal condition...

Retired and Dangerous

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Social HAZOP At Oil Refine Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Avoiding Common PHA Mistakes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Leveraging PSM to Implement Key Elements of a SIS Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
The International Electrotechnical Commission (IEC) 61511 standard, “Functional Safety – Safety Instrumented Systems for the Process Industry Sector...

Safety System Impairments and the Need to Manage Peak Risk

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be...

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Human Factors and Their Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Weak control of human factors leads directly to error. An error can result in an initiating event of an accident sequence (directly by the mistake...

Implementation of a Highly Toxic Materials Management Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a...

Process Safety for Process Engineers

Archived Webinar
Jan 26, 2012
Process safety is the most important facet of our jobs as process engineers. Learn how CCPS can support process engineers in their quest to make their processing facilities both more productive and safer.

An Update on OSHA's PSM National Emphasis Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 15, 2011
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 15, 2011
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

PSM Metrics Impact on Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 15, 2011
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

Acid Release From Catalyst Tanks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 15, 2011
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

What to Do When Nothing Has Happened?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 15, 2011
Often during a Layer of Protection Analysis (LOPA) or a Quantitative Risk Analysis (QRA) study, historical information indicates no occurrences of a...

LOPA – Validating Human IPLs and Ies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Layer of Protection Analysis (LOPA) is a simplified risk assessment method that provides an order of magnitude estimate of the risk of a potential...

A Key Factor In Hazardous Processes: Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
The significance of Safety Culture is becoming increasingly recognized as a key factor to achieve the safe operation of hazardous processes. This...

Inherent Safety In Front End Engineering

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

A Work Process for Revalidating LOPAs and Other Risk Analyses

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

Management of Change (MOC) Basics for Plant Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
The essentials of Management of Change (MOC) for plant engineers will be presented. The meaning of MOC will be explained and its central role in safe...

Systematic Workforce Involvement In Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Portfolio Risk Management for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

Making Existing Process Plants Inherently Safer

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

It's People, Stupid! Human Factors In Incident Investigation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
People have inherent strengths and weaknesses which can affect their performance. Issues such as fatigue, emotional stress, and motivation can...

Incident Investigation- Addressing Common Oversights

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Principles of incident investigation may be used in daily process troubleshooting and near miss events to identify root cause. Identifying and...

How to Develop Effective Safety Training? A Lifecycle Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Safety training is one of the most important tools for upgrading the safety level and for minimizing the likelihood and the consequences of accidents...

Ignition of Dust Layers by Mechanical Sparks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Dust explosions represent a considerable safety risk in process industry. Statistical records of dust explosions show that 32.7 % of these explosions...

Implementation of PSM In Capital Projects

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
It is critical to embed Process Safety Management in the capital project system to help achieve a safe start-up. This is the foundation for assuring...

Process Safety Performance Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 13, 2011
The process safety management in a petrochemical company is a key factor for sustainability, since intends to prevent or minimize the consequences of...

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