Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Layer of Protection Analysis (LOPA)

eLearning (online) Course
LOPA is the methodology used by process organizations worldwide for risk analysis. Learn the basic LOPA approach to selecting and analyzing potential...

SAChE Certificate Program - Risk Assessment

eLearning (online) Course
A critical update for anyone involved in plant safety. Learn how to better assess, manage and reduce risk using today’s most innovative strategies.

Introduction to Process Safety for Undergraduates and Engineers

June, 2016
Familiarizes the student or an engineer new to process safety with the concept of process safety management Serves as a comprehensive reference for Process Safety topics for student chemical engineers and newly graduate engineers Acts as a reference material for either a stand-alone process safety...

Upstream

Conference Presentation
Southwest Process Technology Conference
Friday, October 10, 2014 - 8:30am-9:00am
Come hear experienced engineers in the engineering, procurement, and construction (EPC); upstream; chemical plant operations; and manufacturing...

Process Safety Regulation - Can any Style be considered Superior?

Conference Presentation
Southwest Process Technology Conference
Thursday, October 9, 2014 - 2:30pm-3:00pm
Recently the US Chemical Safety Board has been quite supportive of the concept of the “Safety Case” system. In a recent Regulatory Report, CSB went...

Guidelines for Process Safety in Bioprocess Manufacturing Facilities

November, 2010
This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines...

Recognizing Catastrophic Incident Warning Signs in the Process Industries

November, 2011
This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for...

Chemical Incompatibility Matrices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:15am-10:45am
Chemical Incompatibility Matrices Michelle R. Murphy and Surendra K. Singh ioKinetic, LLC 95 Stiles Road, Salem, New Hampshire 03079, USA murphy@...

Human Factors Considerations: Midstream Process Safety Integration

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 3:30pm-4:00pm
Midstream oil and gas companies are coming into their own. For example, according to Deloitte (2014), “Midstream energy companies’ share of overall...

Robotic Convection Bank Cleaning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:45pm-3:15pm
Ethylene cracking heaters like other box fired heaters in the refining and petrochemical industry represent a significant investment in a plant...

Developing Credible Scenarios for a PHA

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:30pm-3:00pm
OSHA’s Compliance Guidelines and Recommendations for the PSM Standard states “A PHA is an organized and systematic effort to identify and analyze the...

Toxicity-Hazard Index and the "Infinite Point"

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 11:15am-11:45am
TOXICITY-HAZARD INDEX AND THE “INFINITE POINT” Richard W. Prugh, Principal Process Safety Engineer Chilworth Technology, Inc., a Dekra Company 113...

How Does "Deviation" Become "Normal"?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:15am-10:45am
How does "deviation" become "normal"? How does deviation from established safe practices become institutionalized within an organization? Conducting...

Consulting/HSE

Conference Presentation
Southwest Process Technology Conference
Friday, October 10, 2014 - 9:45am-10:15am
Come hear experienced engineers in the engineering, procurement, and construction (EPC); upstream; chemical plant operations; and manufacturing...

Engineering & Construction 101

Conference Presentation
Southwest Process Technology Conference
Friday, October 10, 2014 - 9:15am-9:45am
Come hear experienced engineers in the engineering, procurement, and construction (EPC); upstream; chemical plant operations; and manufacturing...

Downstream

Conference Presentation
Southwest Process Technology Conference
Friday, October 10, 2014 - 9:00am-9:15am
Come hear experienced engineers in the engineering, procurement, and construction (EPC); upstream; chemical plant operations; and manufacturing...

Implementation Issues with Regards to Process Safety Programs

Conference Presentation
Southwest Process Technology Conference
Thursday, October 9, 2014 - 1:30pm-2:00pm
The chemical industry continues to struggle and face challenges with regard to improvements in safety performance because of a lack of effective...

2014 Conference Keynote

Conference Presentation
Southwest Process Technology Conference
Thursday, October 9, 2014 - 8:30am-9:15am
Strong process research organizations and capabilities constitute very relevant competitive advantages in the chemical industry, enabling constant...

Becoming a Great Process Safety Leader

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 10:15am-10:45am
Leaders play a critical role in catastrophic event prevention through their effect on culture. At least one cultural factor was a root cause...

Engaging Employees in Catastrophic Event Prevention

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 9:00am-9:30am
Implementing an effective process safety system goes beyond documented policies and procedures. It requires behavioral reliability in its execution...

Keys to Avoid Making a Dog's Breakfast out of Your MOC System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 3:30pm-4:00pm
When thinking about MOCs on a case by case basis it is easy to forget the overall role of a change management system. Think of MOC as a security...

A Prudent Approach to Revalidating Process Hazard Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 3:30pm-4:00pm
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

Are We Really Learning from Major Accidents in Drilling Operations?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 2:30pm-3:00pm
Are we really learning from major accidents in Drilling operations? Claudio Castañeda - Well Integrity Leader EQUION Energia Ltd Recently, we past...

Improve Furnace Availability and Control Downtime

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 2:00pm-2:30pm
In 2008, Ethylene Producer's Committee sponsored a worldwide furnace maintenance survey among ethylene producers. Out of the 67 respondents, over 70...

"All in" Means "All the Time"

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 11:15am-11:45am
Process safety must be the responsibility of all technical and operations personnel. As such, this responsibility is not limited to attendance at PHA...

The Role Of Sequential Automation In Improving Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:30am-9:00am
The ISA106 Committee has released the first technical report for this standard dealing with Sequential Automation for Continuous Process Operations (...

Real-Time Risk Assessment and Decision Support

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Managers and operators of major hazard facilities make complex decisions in hazardous situations as a part of their daily work activity. These...

Chemical Explosion Isolation For Small Contained Vessels

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Particle size reduction equipment are used in many branches of the process industries, such as food, chemical, pharmaceutical and energy. According...

Popcorn Polymer Fouling in Light Ends Units

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 4:00pm-4:15pm
Popcorn polymer fouling is thought to be exclusive to Butadiene plants, but in fact, there are dozens of isolated cases of popcorn polymer fouling...

The Importance of Effective Project Execution

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:15pm-3:00pm
This presentation will provide an overview of the Stage-Gate process used for exection of capital projects in industry.

Simplified Methods Of Using Probit Analysis In Consequence Modeling

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
The probit function provides a link between probability of expected response and the total exposure of a population to a specific event. In the case...

The HA-MOC Interaction - Getting the Best out of Both Processes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 11:00am-11:30am
The PHA-MOC Interaction – Getting the Best Out of Both Processes Rainer Hoff, Ph.D., P.Eng. President Gateway Consulting Group, Inc. Paul A...

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