New Products: September 2023 | AIChE

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New Products: September 2023

New Products
September
2023

Fluids and Solids Handling

Valve Line Improves Service in Tight Locations

Webstone Pro-Pal T-Valve

The Webstone Pro-Pal T-Valve line now includes 17 lead-free dezincification-resistant brass models in a variety of options. These additions include female iron pipe (FIP) press models for expansion tanks and return headers that are now available in sizes up to 1¼ in. A G-thread option is also available that is compatible with fittings and accessories. 3/8-in. and 1/4-in. outer diameter compression branch models have also been added that are suitable for installations in tight locations. The models are available in cross-linked polyethylene (PEX), push, or press system runs.

NIBCO

www.nibco.com

Device Stops Leaks Within Seconds

RuptureSeal

The RuptureSeal is a leak-stopping device that activates in approximately 20 sec. Available in four different sizes, it is compatible with over 40,000 substances and has an operating range of –16°F (–50°C) to 122°F (50°C), making it suitable for use in chemical and pharmaceutical facilities, oil and gas production, food processing, waste management, and other applications. When a leak occurs, the silicone pad of the device is compressed into the rupture and the handle is pulled back to mechanically fasten the seal in place. The device can protect for up to 10 hr until a permanent solution is implemented.

DENIOS

www.denios-us.com

Bulk Bag Conditioner Softens Solidified Material

BLOCK-BUSTER hydraulic bulk bag

The BLOCK-BUSTER hydraulic bulk bag conditioner softens materials in bulk bags that have solidified during storage. The conditioner’s updated design includes more overhead clearance for easier insertion and removal of palletized loads. It uses two hydraulic rams to squeeze the sides of a bag of solidified bulk materials that rotates 90 deg. on a pedestal to ensure thorough conditioning. Process parameters (e.g., ramming speed and pressure, turntable height, and the number of rotations) are programmable using the control panel’s interface.

Flexicon Corp.

www.flexicon.com

Cooling Conveyor Is Suitable for Material Extrusion Cooling

Cooling Conveyor

This line of cooling conveyors is designed for powder coating extrusion applications and is suitable for a wide variety of powder coatings and toner formulations. The cooling conveyors are best implemented with the manufacturer’s MPX and HPX series of industrial twin-screw extruders, which can produce up to 2,900 kg per hour. The units are controlled with a touchscreen interface that conveys essential information about each component being dried and the operating parameters, allowing for efficient optimization. The built-in flaking unit includes an air vortex cleaning system for dust extraction to reduce cross-contamination risk.

Baker Perkins

www.bakerperkins.com

Line of Air Compressors Offers Additional Models

CSD series line of Air Compressors

The CSD series of compressors now includes five models that range from 60 hp to 125 hp. The capacities of the models range from 261 cfm to 693 cfm at pressures from 80 psig to 217 psig. Each model is powered by an IE4 Super Premium Efficiency motor, which supplies 25% more air than comparable models. The compressors feature large access doors and an open layout to simplify maintenance and integrated external communication capabilities to improve asset management.

Kaeser Compressors

www.us.kaeser.com

Electrohydrostatic Pump System Improves Energy Management

Electrohydrostatic Pump System (EPS)

The Electrohydrostatic Pump System (EPS) includes an electrohydrostatic pump unit (EPU) and a standardized manifold with a hydraulic accumulator. The compact size of the electronic components and the improved energy management system significantly reduce energy intensity and cost. The pump system can be customized to each application with a variety of motor-pump units and power classes. The pump system is suitable for die cushion systems, metal forming and presses, hydraulic pressure intensifiers, marine and offshore applications, and more.

Moog, Inc.

www.moog.com

Heat Transfer

Heat Exchanger Improves Heat Pumps and Chillers

The AC900 is a single-circuit brazed plate heat exchanger for low-density, low-global warming potential (GWP) refrigerants. It has a large gas outlet port suitable for full and partial load conditions. It can cover capacities up to 600 kW in chillers with screw compressors, industrial chillers, and heat pump applications. It is compact and requires a low refrigerant charge, making it an environmentally sound option while reducing installation costs by avoiding usage of large steel and copper components. Among its features, the IceSafe feature helps to prevent and manage freezing in applications with low temperatures.

Alfa Laval

www.alfalaval.com

Laboratory Equipment

Nanoparticle Analysis System Collects Precise Particle Data

NanoSight Pro

The NanoSight Pro is a nanoparticle tracking analysis (NTA) system that measures nanoparticle and biomaterials concentration and aggregation. The built-in Xplorer software uses machine learning to calculate nanoparticle size and hydrodynamic diameters. The system can detect particle diameters between 10 nm and 1,000 nm and is sensitive enough to detect low light scattering particles. The system is well-suited to research and development applications studying exosomes, viruses, vaccines, and drug delivery systems.

Malvern Panalytical Ltd.

www.malvernpanalytical.com

Operations and Maintenance

Hose Holders Reduce Workspace Clutter

hose holders

These hose holders help to prevent contamination of process equipment during fluid transfer. Properly storing hoses ensures a more efficient workspace and reduces the risk of tripping or damage to equipment. These hose holders accommodate various hose sizes and have a small footprint to conserve space in process areas. The housing of each hose holder is made of durable high-density polyethylene (HDPE). In addition, the holders comply with the quality and safety regulations required by United States Pharmacopeia (USP) Class VI.

AdvantaPure

www.advantapure.com

Flushing Ring Design Reduces Installation Time

Flushing Ring Design Reduces Installation Time

The Rosemount 319 flushing ring has a valve-integrated design that enables accurate differential pressure measurement and requires less maintenance. The flushing ring is available in two options. The traditional design utilizes a flow-through cleaning action that can be sized for different applications. It comes fitted with a ball, needle, or gate valve. The compact design removes residual buildup, cleans five times faster over 30% more surface area, and has fewer leak points than other flushing rings. Both options are available in multiple materials, flange types, sizes, and ratings. The flushing rings come pre-assembled, allowing technicians to install the devices faster.

Emerson

www.emerson.com

Electronics Enclosures Are Tailorable for Wide-Ranging Applications

CONNECT S

The CONNECT S enclosures are housings for remote monitoring, data collection, and communication technology in wired and battery-powered applications. Each housing includes two enclosure shells that snap together without the need for screws, as well as a recessed control panel. The CONNECT S enclosures are designed to be versatile and can be fitted with a membrane keyboard, compact displays, LEDs, USB connectors, and measuring sensors. The manufacturer provides a variety of enclosure configurations, remote holder sizes, and cable glands, and can accommodate custom fabrication needs upon request.

OKW Enclosures

www.okwenclosures.com

Instrumentation

Angle Sensors Use Non-Contact Magnetic Measurement

RSX-7900 series

The RSX-7900 series consists of non-contact magnetic angle sensors. The sensors have a permanent magnet attached to a rotating shaft that measures angles without contacting the sensing mechanism. The sensors are available in six measuring ranges with angles from 0 deg. to 60 deg. and 0 deg. to 360 deg. with unrestricted rotation. They offer 12-bit resolution across a 4–20 mA output and linearity to ±1% at angles greater than 90 deg. The sensors feature a repeatability of 0.2 deg. and an update rate of 5 kHz. The sensors are also available with an anodized aluminum housing and stainless steel shaft to minimize corrosion.

Novotechnik

www.novotechnik.com

Hydrometer Provides Fast Specific Gravity Reading

EXP-2600

The EXP-2600 is a handheld refraction-based battery hydrometer that can measure battery conditions without extracting liquid from the battery. It features a solid refractometry sensor with a built-in thermistor for measurements so that no electrolyte is added to or removed from the battery. It can read specific gravity from 1 to 1.4 with an accuracy of ± 0.002. The readings are instantly displayed when the sensor is inserted into the battery electrolyte. The device can be paired with the Battery Vault App to capture all the readings and generate a report summary and real-time data analysis.

Exponential Power

www.exponentialpower.com

Radar Sensors Withstand Harsh Conditions

Micropilot 80 GHz radar sensors

These Micropilot 80 GHz radar sensors are level sensors for difficult-to-monitor areas, including dusty and harsh environments with extreme process temperatures and conditions. The line of sensors includes the FMR60B, FMR62B, FMR63B, FMR66B, and FMR67B models. Each model is suited for different hazardous conditions. Process conditions can be monitored remotely via Bluetooth and the SmartBlue app. This software provides suggested measures for troubleshooting, and past operational data can be stored using the HistoROM mobile data unit. The radar sensors can withstand temperatures up to 450°C and pressures up to 160 bar.

Endress+Hauser

www.us.endress.com

Servo Motor Package Demonstrates Improved Performance

SINAMICS S200 servo package

The SINAMICS S200 servo package, which includes the SINAMICS S200 drive and SIMOTICS S-1FL2 servo motor with standard or flexible cable options, increases motion control through several customizable additions. The package can operate alone, or it can be networked with other machines. The pulse train version integrates additional positioning axes using the onboard positioner. The power ranges up to 7 kW and includes low-, medium-, and high-inertia offerings. The servo motor comes in 17- and 21-bit encoder models for enhanced precision.

Siemens

www.siemens.com

Air Disperser Is Suitable for Diverse Settings

HSD06 air disperser

The HSD06 air disperser is a pneumatic, variable-speed benchtop disperser with a 1-gal capacity. The disperser is designed to be fitted with a 2-in.-dia. design A dispersion blade. A needle valve provides speed control, and the disperser body can be raised and lowered by hand. This disperser is suitable for laboratory, pilot plant, or production operation settings, and the stainless steel body is largely chemically resistant. The air motor is lighter than previous electric models, increasing its versatility and usability. The motor is 0.5 hp and operates from 500 rpm to 5,000 rpm, with a maximum agitation achieved when supplied with 100 psi at 71 cfm.

INDCO

www.indco.com

Environmental, Health, and Safety

Emergency Pull Cord Increases Personnel Safety

Emergency Pull Cord Increases Personnel Safety

The Model PC pull cord is a safety stop control that allows operators to quickly shut off dangerous equipment in emergencies. The pull cord can be connected to an emergency shut-off response or alarm. The system is suitable for conveyor belts and other pieces of moving machinery. The housing is constructed of corrosion-resistant aluminum, with optional polyester or epoxy coatings for increased durability. The pull cord can be fastened to the right or left side of the housing or both.

Conveyor Components Co.

www.conveyorcomponents.com

Materials and Chemicals

No-Mix Epoxy Is Suitable for Use in Semiconductors

Supreme 3DM-85

The Supreme 3DM-85 is a no-mix, solvent-free, one-component epoxy. It is formulated to serve as a damming compound for dam-and-fill encapsulation applications. The compound is suitable for heat-sensitive components that cannot withstand high temperatures, hence requiring relatively low temperatures of heat for curing at 85°C for 2–3 hr. It has good thermal conductivity and is electrically non-conductive. The epoxy bonds with substrates found in electronics and semiconductors such as metals, composites, ceramics, silicon, and plastics. It is serviceable from –100°F to 350°F (–73°C to 177°C).

Master Bond

www.masterbond.com

Tethered Cap Resin Reduces Necessary Material Per Unit

Tethered Cap Resin Reduces Necessary Material Per Unit

The high-density polyethylene (HDPE) 20HD07 resin is a cost-effective alternative to current resins used for tethered caps. These caps are found on beverage and cosmetic bottles, but current resins have limited recyclability. The resin has enhanced mechanical properties, allowing for identical performance with less material per unit. This resin is also formulated for monomaterial polyethylene (PE) packaging to allow for more efficient recycling.

TotalEnergies

www.polymers.totalenergies.com

Extrusion Resins Offer High Performance at Extreme Temperatures

Extrusion Resins Off er High Performance at Extreme Temperatures

The polypropylene (PP) compound resins H1090 and STAMAX 30YH611 are formulated for applications in sheet extrusion and thermoforming. These resins are 30% long glass fiber-reinforced materials that are intumescent and flame retardant (FR). This composition makes them suitable for electric vehicle (EV) battery applications, as they help delay or contain thermal runaway. Their durability and formability make them suitable alternatives to sheet metal forming, and they can be used to create large, complex structural parts that are lightweight and cost-effective.

SABIC

www.sabic.com

Polymers and Materials Are Recycled from Post-Consumer Carpets

Polymers and Materials Are Recycled from Post-Consumer Carpets

Cerene is a line of recycled polymers and materials derived from post-consumer carpets. The line includes polyamide 6 (nylon 6), polyamide 66 (nylon 6,6), polyethylene terephthalate (PET), polypropylene (PP), and calcium carbonate. The materials are produced with a low carbon footprint to minimize the environmental impact. The process involves collecting post-consumer carpets across California. The carpets are then sorted based on polymer type and mechanically recycled into fiber and pellets for use in different applications.

Circular Polymers

www.circularpolymers.com

Polymer Provides a Sustainable Ceramics Substitute

Polymer Provides a Sustainable Ceramics Substitute

Styroflex is a styrene-based polymer that is a sustainable, recyclable alternative to traditional ceramics. The polymer is similar to ceramics in feel and weight, but it requires much less energy to form than ceramics firing and has a much higher impact strength. The polymer can be extruded and used in injection molding, and it is suitable for hygienic consumer items like bathtubs and sinks. It can also be used with amorphous styrene methyl methacrylate (SMMA) copolymer to create a food-contact-compliant material.

INEOS Styrolution Group GmbH

www.ineos-styrolution.com

Demulsification Process Simplifies Oil and Water Separation

The PHASETREAT WET process is a novel demulsification system that separates oil and water in water treatment applications using a proprietary demulsifying agent. This chemical process allows facilities to meet increasingly strict environmental requirements for oil and water separation by reducing demulsifier dosages by up to 75% compared to comparable methods. The demulsification process requires fewer injection points and less chemical volume than similar systems, making operations safer while reducing costs.

Clariant

www.clariant.com

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