Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Maintain Safety Excellence in Laboratory Test Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Our laboratory contains calorimeters to characterize reactive chemical hazards and multiple different instruments to characterize both dust and gas/...

Gains From Getting near Misses Reported

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by...

Process Safety Management Training for New Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Abstracts Project: PSM training for new Engineer Presenter: Name VIGNALE, Alberto Eduardo Telephone +54-3487-444372 e-mail alberto.e.vignale@monsanto...

Using Alarms As a Layer of Protection

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Alarms and operator response are one of the first layers of protection in preventing a plant upset from escalating into a hazardous event. This...

Fire From Iron

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust...

Operational Group for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic...

Why Smaller Companies Struggle with Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Proposed title: Why smaller companies struggle with Process Safety Author: John Herber, Principal Consultant, Process Hazard Management Services, LLC...

Work Output of Multicomponent LNG Mixtures in Two-Phase Expanders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
A two-phase expander recovers more work from a multicomponent LNG mixture than a single phase expander. The calculation of the recoverable work...

Taking a Risk for Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs...

Application of the Anti-Sloshing Blanket to LNG Carriers and FLNG

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Sloshing is long problematic issue on achieving safety and reliability of LNG carriers and FLNG if the liquid level is below at a certain point in...

Opportunities and Challenges for Advanced Biofuel Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Biofuels have been criticized for leading to rise in food costs. Advanced biofuels steer clear of this controversy as they are produced mostly from...

Critical Alarm Management : Connecting the Dots

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In the aftermath of some high profile national security incidents, investigations starting with the catastrophe or near miss and working backwards...

Identification of Process Hazards in Laboratories and Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
The focus of most laboratory experiments and piloting operations is the development of a new, innovative chemical process or the improvement of an...

Safety Management System Challenges for Small Companies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Ester Brawley, Steve Maher “Unique Challenges Facing Small Companies Developing and Implementing PSM” Small Companies that are subject to PSM face...

A Pre-Plan for Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM)...

Eliminating Difficult Start Ups with State Based Controls

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Some processes are just difficult to start up. Every year, significant production is lost due to start up delays, product quality issues after...

Process Safety Regulations - Blessing or Curse?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Are Process Safety / Risk Management regulations a blessing or a curse? The answer of course is “it depends.” There is little doubt that Process...

Hydrogen Membrane Technology for Ethylene Production

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
HYDROGEN TRANSPORT MEMBRANE TECHNOLOGY FOR ETHYLENE PRODUCTION U. (Balu) Balachandran, T. H. Lee, C. Y. Park, and S. E. Dorris Energy Systems...

ìBridging SEMS Between the Owner, Operator, and Contractorî

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
As of November 2011, offshore platforms have been required to develop and implement a Safety and Environmental Management (SEMS) Program. The...

The Structured What If/Checklist A New Twist On An Old Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
The purpose of Process Hazards Analysis (PHA) is to identify and understand the hazards associated with the process being reviewed, to understand the...

Practical Process Integration Retrofit Part 3. Path Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Practical Process Integration Retrofit Part 3. Path Analysis G.T.Polley The concept of transferring heat along paths was first suggested by Dhole [1...

Design - PSM Overview

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Deseign- PSM Overview

ìWell the Team Has Met and Completed the PHAÖ.Now What?î

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Learning from the experiences and expertise of others has long been recognized as a valued process when completing PHAs. The gathering of a multi-...

How to Structure a Basic Care Strategy for Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Do your operators and management know the real health of your machinery?. Do they depend too much on the alarm notification of the abnormal condition...

Prediction of Corrosion in Pipes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor...

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Improving the Performance of Established PSM Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

Retired and Dangerous

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Safety System Impairments and the Need to Manage Peak Risk

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be...

Are Your Credits Worthy?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

Human Factors and Their Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Weak control of human factors leads directly to error. An error can result in an initiating event of an accident sequence (directly by the mistake...

Explosion Hazards of Multicomponent Combustible Gas Mixtures

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Laminar and turbulent premixed flame burning velocities are two parameters that are sometimes needed to evaluate explosion hazards. There is ample...

Implementation of a Highly Toxic Materials Management Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a...

The US Chemical Safety Board and Inherently Safer Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The United State (US) Chemical Safety Board (CSB) was created by the same legislation that mandated the regulation of high hazard industries by the...

Avoiding Common PHA Mistakes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Management of Change: Quality Implementation and Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
It is often said that the only thing which is permanent in this world is change. In the process industry, as elsewhere, change is a main lever for...

An Update on OSHA's PSM National Emphasis Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

PSM Metrics Impact on Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

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