Process Safety

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Process Safety Boot Camp

Face-to-Face Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

PSM Challenge for Unregulated Upstream Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Upstream oil and gas facilities are typically exempt from the OSHA Process Safety Management (PSM) standard; however, in light of recent regulatory...

Snares to LOPA Action Items

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Snares to LOPA Action Items Glenn Rozmus, Dustin J. Smith, Dick A. Baum Greater numbers of action items are being generated from the LOPA process as...

Increasing the Agility of Process Safety Management Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The Process Industry is constantly adapting to change. High prices of raw materials, new materials for construction, and advances in technology...

Development of Heat Exchangers for Use As Replacement Plates

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Development of Heat Exchangers for Use as Replacement Plates In Distillation Columns: Proof of Concept and Collection of Design Information 2 Graham...

Operational Discipline: Panacea for Performance?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Over the last few years, many companies have had an increased focus on implementing or upgrading programs to improve operational discipline (OD) in...

Flammable Vapor Explosion At Dupont Yerkes Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
This case study examines a November 9, 2010, explosion at an E.I. duPont de Nemours and Co. Inc., Yerkes chemical plant in Buffalo, New York when a...

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

Conduct of Operations Best Practice Networks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Conduct of Operations Best Practice Networks Marco Vela Corporate Process Safety Engineer Celanese 1601 West LBJ Freeway Dallas, TX 75234 (214) 417-...

Process Safety Management Mentoring: Developing Leaders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Process Safety Management Mentoring: Developing Leaders The first pillar of Risk Based Process Safety Management is "Commitment to Process Safety." A...

A Systematic Approach to Relief System Evaluation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Managing the lifecycle of relief and flare systems data is complex and fraught with challenges and risks, whether the work is performed internally or...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

Process Safety As a Career Foundation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The foundation of one’s profession can have an exponential effect on the lifelong development of their careers. There may be no stronger launching...

Safety Controls, Alarms, and Interlocks As IPLs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Layers of Protection Analysis (LOPA) involves the analysis of the sequence of events leading to an identified scenario. This analysis yields an...

Assessing the Hazard of Marginally Explosible Dusts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
With the current focus on combustible dust hazards in industry, an increasing number of dusts are being tested by facilities to determine their...

Identifying Root Causes in Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
AIChE 9th Global Congress on Process Safety April 28-May 1, 2013 San Antonio, TX Call for Papers Title: Identifying Root Causes in Auditing Authors:...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

Worker Behavior Changing by Dynamic Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
INTRODUCTION The chemical industries need appropriated project of process to control safety and production avoiding accidents and environmental...

Defining and Creating Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The continuous drive for excellence in our industry reaches all segments and disciplines of our organizations. The goal to improve the safety of our...

Explosibility of Nano-Sized Metal Powders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Industrial accidents in the metal processing industries are not uncommon. Some of these accidents are in the form of dust explosions or flash fires...

Ragagep 101

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) play an important role in US-OSHA’s Process Safety Management standard (29...

Application of Lagging Indicators in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Application of lagging indicator in Japan Japan Petrochemical Industry Association is a group composed by the petrochemical manufacturers established...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

Process Safety Leading Indicators A Perspective From Europe

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
For several years organisations involved in high hazards operations have reported their process safety performance in terms of lagging indicators or...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Where Process Safety Must Move

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Description: Process safety has long embodied the adage, “If you always do what you’ve always done, you’ll always get what you’ve always got.”...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...

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