Teardown Reveals Secrets of Electric Vehicle Battery Designs | AIChE

Teardown Reveals Secrets of Electric Vehicle Battery Designs

April
2025

Engineers have taken apart electric vehicle (EV) batteries made by Tesla and BYD, China’s leading manufacturer, and discovered tradeoffs between performance, volume efficiency, and cost.

The study is part of a larger project at the Fraunhofer Research Institution for Battery Cell Production in Germany that aims to bridge the gap between EV battery research and industry. Though companies like Tesla release some information on their batteries’ performance and specifications, little is known about specific materials and production processes. Research scientists need to understand what works on a large scale in order to scale up new innovations, notes Jonas Gorsch, the study’s lead author and the chair of production engineering of e-mobility components at RWTH Aachen Univ. “The first thing we wanted to do was get a benchmark of what is the actual design state-of-the-art,” Gorsch says.

Researchers in Germany disassembled BYD and Tesla EV batteries to study materials and processes, bridging gaps between EV research and production.


▲ Although you might see electric vehicles (EVs) on the roads quite frequently, little has been published about...

Would you like to access the complete CEP News Update?

No problem. You just have to complete the following steps.

You have completed 0 of 2 steps.

  1. Log in

    You must be logged in to view this content. Log in now.

  2. AIChE Membership

    You must be an AIChE member to view this article. Join now.

Copyright Permissions 

Would you like to reuse content from CEP Magazine? It’s easy to request permission to reuse content. Simply click here to connect instantly to licensing services, where you can choose from a list of options regarding how you would like to reuse the desired content and complete the transaction.

Related Topics