Plant Operations

Bhopal 30 Years Later

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 3:45pm-4:30pm
On the early morning of December 3rd 1984 a large release of methyl isocyanate (MIC) gas occurred in a pesticide production plant located in Bhopal,...

January 2016 CEP Preview

January 15, 2016
BUSINESS Navigating Oil Price Volatility After several years of stability, oil prices plummeted to record lows in mid-2014. This, along with increased natural gas production in...

Real-Time Data and Process Simulator Integration

Live Webinar
Live Wednesday, February 10, 2016 - 2:00pm-3:00pm
Start solving operational problems differently using tools you already have in your facility. In this Radix Engineering and Software sponsored...

European Efforts in Process Intensification

Archived Webinar
Aug 19, 2015
European Union (EU) efforts to develop Process Intensification (PI) for the chemical industry have been more focused and organized than US efforts...

The Dow Chemical Story

Archived Webinar
Jun 25, 2015
Dow Chemical was founded in 1897 by Herbert Henry Dow. Learn about the history of this chemical giant as it grows and merges into the top company it...

Mixing and Blending of Solids

Archived Webinar
Oct 30, 2013
This webinar provides an introduction to both the fundamentals of mixing processes and how to assess mixture quality and examine the qualities of...

Optimal Automated Process Fault Analysis

January, 2013
With this book as their guide, readers have a powerful new tool for ensuring the safety and reliability of any chemical processing system. It details a tested and proven strategy to develop optimal automated process fault analyzers.

Introduction to Pinch Analysis

Archived Webinar
Apr 27, 2011
This webinar introduces the basic principles and tools of pinch analysis and shows how they can be applied in real-world applications.

Process Flow Diagrams

Archived Webinar
Jul 15, 2009
The webinar will benefit those inside and outside the process engineering community who need familiarity with PFDs as communication tools.

Troubleshoot and Solve Pneumatic Conveying Problems

June
2010
Fluids and Solids Handling
Eric Maynard, Eric Maynard
Use this scientific approach instead of a costly trial-and-error method to diagnose problems and implement solutions for conveying systems.

Succeed at Process Integration

January
2004
Career Catalyst
Alan Rossiter
In the application of pinch analysis for energy efficiency improvement and process optimization, technical excellence is necessary and human interactions are important for project success.

Make Your Plant More Energy-Efficient

December
2005
Heat Transfer
Alan Rossiter
Improve energy management by optimizing current equipment and operations, implementing economic investments, and engaging in sustaining activities.

Easy Ways to Improve Energy Efficiency

December
2012
Alan Rossiter, Veerasamy Venkatesan
Managing the energy consumption of a process does not need to be complicated. This article presents some examples of less-complicated strategies.

Hybrid Models of Distillation Towers for Plant Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:45am-11:15am
Real time optimization of plant operations started in 1980s and expanded rapidly during 1990s and early 2000s. Such applications have brought...

Mitigating Variable TDS Levels in Wastewater Biotreatment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:45am-11:15am
Wastewaters characterized by elevated Total Dissolved Solids (TDS) levels and high organic content are produced by food, petroleum, and petrochemical...

Analysis of the Capabilities of Cybersecurity Defenses

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 9:30am-10:00am
The threats to our critical infrastructure continue to evolve. As new cyberattacks are created and discovered, it is incumbent upon us to evaluate...

Optimization Methodology of Bog Rate for the LNG Carriers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 8:30am-9:00am
A new propulsion system, such as Dual Fuel Diesel Engine (DFDE), has replaced the conventional steam propulsion system. Even though Main Engine Gas...

Boosting Returns through Advanced Hydrogen Solutions in Refineries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:30pm-3:00pm
Modern high complexity refining landscape involves increasing proportion of ‘opportunity crudes’ processing and widened bottom-of-the-barrel...

Ten Commandments of Risk Based Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:00pm-2:30pm
TEN COMMANDMENTS OF PROCESS SAFETY Thou shall honor thy container Thou shall always maintain a sense of vulnerability Thou shall eliminate...

Automation Solutions for Processing Tight Oil

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:45am-11:00am
Opportunity crudes from shale are more readily available in North America with incentives on cost. However, these typically lighter crude oils don't...

FCC Main Fractionator Debottlenecked By Online Waterside Cleaning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:15am-10:45am
A Refinery FCC is critical to product blending, and an unplanned shutdown has large economic penalties. Water quality at a refinery can bring a unit...

Steam Control in Elevated Steam Assisted Flares

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:00am-10:30am
Steam assisted flares are commonly used in the petrochemical industry. Over-steaming of these flares can be a cause of incomplete combustion. But,...

Cost Effective Control of Red Oil in Caustic Tower Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 9:00am-9:30am
Cost Effective Control of Red Oil in Caustic Tower Systems Authors: Kyle David Mankin Global Marketing Manager- Petrochemicals P. N Ramaswamy ,...

Alarm Management Gap Analysis and Improvement at NOVA Chemicals

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 8:00am-8:30am
Alarm Management Gap Analysis and Improvement at NOVA Chemicals Doug Lutz , Principal Process Automation Engineer, NOVA Chemicals Corp., Joffre,...

Creating Maximizing Value with FCC Feeds from Opportunity Crudes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 8:00am-8:30am
In today’s competitive refining landscape, refiners can take advantage of processing lower cost opportunity crudes to improve margins. Two very...

Steam Load Shedding System Design Using Dynamic Simulation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:00pm-2:30pm
In a refinery, steam utility is one of the most important utilities, which can be used at different temperature ranges. Proper handling of the...

Challenge of Mitsubishi Chemical's Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 11:30am-12:00pm
Mitsubishi Chemical has been working to improve process safety by implementing safety review (SR) activities.The aim of the SR activity is to improve...

Refrigeration Compressor Recycle Quench Control

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 11:00am-11:30am
Many olefins plant refrigeration compressors use a spray quench of liquid refrigerant to cool the hot recycle gas stream. Typically, the recycle flow...

Fischer-Tropsch Synthesis: Where We Are and Where We May GO

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 4:00pm-4:30pm
The Germans followed a simple plan when they scaled up the Fischer-Tropsch (FT) synthesis to the commercial level. For the reactor, they set a simple...

Engineering & Construction 101

Conference Presentation
Southwest Process Technology Conference
Friday, October 10, 2014 - 9:15am-9:45am
Come hear experienced engineers in the engineering, procurement, and construction (EPC); upstream; chemical plant operations; and manufacturing...

Piping and Instrumentation Drawings

Archived Webinar
Jul 22, 2009
Piping & Instrumentation Drawings (P&IDs) are important communication tools for engineers. To be effective in the workplace, you must be able...

Emissions Testing of Pressure Assisted Flare Burners

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, April 30, 2015 - 9:45am-10:00am
The flare system for a new US Gulf Coast propylene production unit will be a multipoint ground flare utilizing pressure assisted burners. The...

Flare Regulatory Trends and Impact on Ethylene Manufacture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, April 30, 2015 - 8:30am-9:00am
Global attention on improving oil and gas, refinery, petrochemical, and related industrial flaring practices continues its forward advance intimately...

Advanced Control of Wild Loads to or from Multiple Units

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 4:00pm-4:30pm
Advanced Control of Wild Loads to or from Multiple Units Darwin Logerot , ProSys, Inc., Houston, TX In many situations in refineries and chemical...

Regulators Versus Control Valves: What's the Best Fit?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 1:30pm-2:15pm
This session will review the selection criteria for consideration of pressure regulators vs. control valves for uses on various applications to...

The Four Pillars of Industrial Energy Efficiency

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:30pm-3:00pm
Opportunities to improve plant performance and thus enhance energy efficiency across the CPI fall into four main categories: operational improvements...

Integrated LNG and NGL Production

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:00pm-2:30pm
Cryogenic NGL extraction plants from natural gas offer an attractive opportunity for LNG production as a side stream. Cold gas is tapped from the...

Brayton Refrigeration Cycle for Small Scale LNG Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 1:30pm-2:00pm
Liquefying natural gas is an industrial process of great importance with the current worldwide production capacity of about 300 million tonnes per...

Reliability: The Next Revolution in Process Manufacturing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 9:45am-10:00am
David Rosenthal, PE, CMRP is a Reliability Consultant representing his Reliability Strategy and Implementation Consultancy LLC firm. He previously...

Integrating Wastewater Reuse with Seawater Desalination

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 8:00am-8:30am
Freshwater shortages are forcing industrial customers to rethink water supply options. Industrial facilities located near oceans or saline aquifers...

Steam Cracking Furnace Pre-Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:15pm-4:45pm
In order to bring a steam cracking furnace from construction completion to beneficial operation, suitable pre-commissioning and commissioning...

Integrated Modelling and Optimization of Refinery Hydrogen Networks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:00pm-4:30pm
Current trends in the demand of middle distillates are stretching the existing hydrogen production capacity, resulting in a deficit in the refinery...

Cracking Furnace Line Flushing Pre-Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:00pm-4:15pm
The abundance of low cost shale gas has led to numerous projects in North America to expand existing or construct new ethylene production units. Most...

Guidelines for Dynamic Modeling of Column Startup

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 3:30pm-4:00pm
Advances in computing speed continue to enable dynamic modeling of ever increasing complexity. This includes simulation of non-routine conditions...

Case Study on SMALL-Scale LNG Facility Expansion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 3:30pm-4:00pm
With the influx of natural gas production throughout the United States, the small-scale LNG market is growing at a rapid pace. One option to take...

Robotic Convection Bank Cleaning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:45pm-3:15pm
Ethylene cracking heaters like other box fired heaters in the refining and petrochemical industry represent a significant investment in a plant...
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