Plant Operations

6th AIChE Southwest Process Technology Conference

October 9-10, 2014
The South Texas Section of the AIChE, in partnership with AIChE HQ, is hosting its Sixth Annual Southwest Regional Process Technology Conference at the Moody Gardens Hotel.

Hurricane Ike Recovery - Electrical & Instrument Systems

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
On September 13, 2008 Hurricane Ike struck the Texas-Louisiana Coast causing severe damage to local chemical plant facilities and communities. This...

Safer, More Effective Furnace Coking Control

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
For as long ethylene has been produced via the steam cracking method, producers have searched for various ways of extending the time of operation...

New Silicon-Carbide Joining Technology

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
FM Technologies, Inc. (FMT) has developed new methods for joining SiC-to-SiC and SiC-to-metal for use in ethylene production. Global production of...

A FT-GTL Technology for Small-Scale Applications

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Abstract Stranded gas wells are reserves of natural gas (NG) that have been discovered but deemed unusable due to physical or economic reasons owing...

Mixing and Blending of Solids

AIChE Webinar
Oct 30, 2013
This webinar provides an introduction to both the fundamentals of mixing processes and how to assess mixture quality and examine the qualities of...

Apply Six Sigma for Process Improvement and Problem-Solving

March
2011
Back To Basics
George Liebermann
Many manufacturing processes are not run as efficiently as they could be. The Six Sigma methodology provides a foundation for continuous improvement and for solving quality, operational, and other problems.

Deflagration and Detonation Flame Arresters

May, 2002
Designed for chemical engineers and other technical personnel involved in the design, operation, and maintenance of facilities and equipment where deflagration and detonation flame arresters (DDFAs) may be required, this book fosters effective application and operation of DDFAs through treatment of...

Avoiding Static Ignition Hazards in Chemical Operations

September, 1999
Written by Laurence Britton, who has over 20 years' experience in the fields of static ignition and process fire and explosion hazards research, this resource addresses an area not extensively covered in process safety standards or literature: understanding and reducing potential hazards associated...

Cost Management in Heat-Transfer-Fluid Systems

July
2006
Heat Transfer
Conrad E. Gamble, P.E.
By taking ownership of fluid-related decisions for the entire life of the project, from design through dismantling, users can secure the best and lowest-cost approach in process heating and cooling.

Easy Ways to Improve Energy Efficiency

December
2012
Operations & Maintenance
Alan Rossiter, Veerasamy Venkatesan
Managing the energy consumption of a process does not need to be complicated. This article presents some examples of less-complicated strategies.

Prevent Pulsation Problems in Piping Systems

March
2006
Fluids and Solids Handling
Mark Corbo
Eliminate unnecessary damage in piping systems by following these guidelines to avoid pulsations from pumps and compressors.

Optimal Automated Process Fault Analysis

January, 2013
With this book as their guide, readers have a powerful new tool for ensuring the safety and reliability of any chemical processing system. It details a tested and proven strategy to develop optimal automated process fault analyzers.

Distillation Troubleshooting

March, 2006
The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly...

Pipe Flow: A Practical and Comprehensive Guide

May, 2012
Pipe Flow provides the information required to design and analyze the piping systems needed to support a broad range of industrial operations, distribution systems, and power plants.

Furnace Stories

AIChE Spring Meeting and Global Congress on Process Safety
Apr 5, 2012
The cracking furnace is the heart of the ethylene plant, consuming the most energy, adding the most value and with the potential to cause the most...

Combustion of Mixtures: A Modified IFC Approach

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2012
While most studies on flares have been done with single hydrocarbon fuels or binary mixtures, the reality of most industrial flares is that they see...

Introduction to Pinch Analysis

AIChE Webinar
Apr 27, 2011
This webinar introduces the basic principles and tools of pinch analysis and shows how they can be applied in real-world applications.

Process Troubleshooting

AIChE Webinar
Oct 6, 2010
Professor Woods acts as a coach, guiding you through a process that matches your unique style. His goal is to help you recognize and polish your...

Piping and Instrumentation Drawings

AIChE Webinar
Jul 22, 2009
Piping & Instrumentation Drawings (P&IDs) are important communication tools for engineers. To be effective in the workplace, you must be able...

Process Flow Diagrams

AIChE Webinar
Jul 15, 2009
The webinar will benefit those inside and outside the process engineering community who need familiarity with PFDs as communication tools.

Troubleshoot and Solve Pneumatic Conveying Problems

June
2010
Fluids and Solids Handling
Eric Maynard, Eric Maynard
Use this scientific approach instead of a costly trial-and-error method to diagnose problems and implement solutions for conveying systems.

Succeed at Process Integration

January
2004
Career Catalyst
Alan Rossiter
In the application of pinch analysis for energy efficiency improvement and process optimization, technical excellence is necessary and human interactions are important for project success.

Make Your Plant More Energy-Efficient

December
2005
Heat Transfer
Alan Rossiter
Improve energy management by optimizing current equipment and operations, implementing economic investments, and engaging in sustaining activities.

Evaluating Chiller Performance

May
2003
Heat Transfer
Charles Churchman
Use these simple temperature and flow measurement techniques to evaluate chilled-utility performance and identify the most cost-effective upgrades.

Specifying Laser Scanning Services

May
2005
Plant Design
Eric Hoffman
Increasingly, project managers are called upon to employ laser scanning technology. However, little information available to aid with its specification. This article discusses the basics of laser scanning and the parameters that should be included...

Improving Reverse Osmosis Performance

September
2010
Reactions and Separations
Loraine Huchler
Follow these guidelines for monitoring, evaluating, and troubleshooting RO units to ensure reliable and efficient system operation.

Exploring Instrumentation Alternatives

September
2008
Instrumentation
Robert Baker
Salvaged, remanufactured, refurbished or new-surplus equipment may be a cost-effective option. Here's how to recognize when such devices may no longer meet safety or regulatory requirements.

Spray Dryers: A Guide to Performance Evaluation, 2nd Edition

August, 2004
Spray Dryers: A Guide to Performance Evaluation, Second Edition discusses the reasons for spray drying. These reasons are usually to produce a product with certain desired properties or with better efficiency than other methods. The book discusses how to plan in light of these objectives and gives...

AIChE Equipment Testing Procedure - Particle Size Classifiers, 2nd Edition

June, 1993
This procedure offers complete methodologies for sampling and measuring particle streams and summarizes methods of particle size analysis. It also lists operating variables to be considered and measured. Although the procedure is intended specifically for particle classification equipment, many of...

The Chemical Industry Phoenix

June
2012
Process Automation Corner
Terry McMahon
Seven years ago, I wrote a column for another publica­ tion entitled “The U.S. Chemical Industry: R.I.P.” This pillar of American economic strength, which a few years earlier was the leading exporter among U.S. manufac­turing sectors (with net exports of $15–20 billion annually), was shriveling due in large part to policy blunders and regula­tory mistakes.

Evaluating Dryers for New Services

December
2003
Heat Transfer
Charles G. Moyers
Continuous dryers are accurately and easily evaluated using laboratory-scale simulators combined with the specific drying rate approach.

Preventing Maldistribution in Multi-Pass Trays

April
2010
Reactions and Separations
Henry Z. Kister, Matthew R. Olsson, Richard Dionne, Walter J. Stupin
This method, based on hydraulic equations in the open literature, calculates vapor/liquid distribution in four-pass trays to correctly predict flooding and efficiency.

Follow These Best Practices in Steam System Management

December
2001
Heat Transfer
David  Jaber, Fred L. Hart, Gilbert A. McCoy
These tips on how to improve steam generation, distribution and recovery can help a plant to increase its steam system efficiency by as much as 20-30%.

Rotating Equipment

October
2005
Fluids and Solids Handling
Kazim Akhtar
Protect compressors and turbines by using piping strainers and following the line procedures outlined in this article.

Nitrogen: A Security Blanket for the Chemical Industry

November
2011
Fluids and Solids Handling
Bill Carlson, Joe Dumoit, Paul Yanisko, Shiying Zheng
The benefits of nitrogen blanketing include improved process safety, better product quality, and longer equipment life. Here's how to achieve the desired safety or quality results while minimizing costs.

Properly Clean Out Your Organic Heat-Transfer Fluid System

May
2001
Heat Transfer
Ander  Beain, Jay  Heidari,  Conrad  Gamble
Follow these guidelines for applying side-stream filtration to on-line cleaning, and chemical or mechanical cleaning to equipment that has been drained of fluid.

Beware of Pitfalls of Carbon Dioxide Freezing Prediction

March
2005
Heat Transfer
Steve Chafin , Tim Eggeman
Carbon dioxide freezing in a cryogenic system can result in plugging and other operational problems. This article offers insights into the carbon dioxide freezing phenomenon.

Minimize Mechanical Integrity Budget Battles

February
2011
Safety
Daniel A. Long, P.E., Jack McCavit
Chemical processing and manufacturing plants must ensure the mechanical integrity of their equipment. These strategies and tactics can make doing so easier when budget issues arise.

Hydrogen: Liability or Asset?

September
2002
Reactions and Separations
Dennis Vauk, Ian Moore, Nick  Hallale
In a petroleum refinery, viewing hydrogen as an asset rather than a liability can lead to increased profits. The key is in the mindset. A typical investor uses money to make money. This article shows you how to use hydrogen to make money.

Improving the Reliability of Mechanical Seals

November
2005
Operations And Maintenance
Michael Huebner
With a better understanding of seals, their selection, material considerations, and operation requirements, users can greatly improve equipment reliability and reduce operating costs.
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