Process Safety

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Process Safety Boot Camp

Public (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Is It Really an Independent Protection Layer?

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
Layer of Protection Analysis (LOPA) is a simplified chemical process risk assessment tool that is used to determine if sufficient independent...

Lifecycle Physical Hazards of Polystyrene Foam Board

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
Polymer Foam Boards have been widely used for individual home and general building, from roofs and/or walls down to foundation, for example. On the...

Consistent Consequence Severity Estimation

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
LOPA, as a semi-quantitative analysis, often provides inconsistent results. This can be due to physical differences between units but often it is due...

LOPA and Human Reliability – Human Errors and Human IPLs

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
Layer of Protection Analysis (LOPA) is a simplified risk assessment method that provides an order of magnitude estimate of the risk of a potential...

Assessing the Burning Rate of Solid Oxidizers

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
A method for assigning solid oxidizers and products containing oxidizers to an NFPA Class was developed. The method consists of two reaction-to-fire...

Instrumented Protective Systems for Distillation Operations

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
Distillation is one of the most common unit operations in the chemical processing industry. Using relative volatility as a means of separating...

Fundamentals of Fire and Fire Control

Archived Webinar
Sep 16, 2009
This webinar features a live question and answer session with Dr. J. Reed Welker, one of the world’s most respected experts in fire and fire control.

Dust Explosions

Archived Webinar
Jun 24, 2009
Catastrophic dust explosions in 2003 and 2008 have placed an increased emphasis on the prevention and mitigation of dust explosions. In response to...

Explosion Prevention and Mitigation

Conference Presentation
Global Congress on Process Safety
Thursday, April 30, 2009 - 4:00am
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention...

LNG Safety - II

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2009 - 10:00am
This session presents advancements in LNG safety in LNG baseload and receiving terminals, LNG ships and other related areas. LNG Vapor Dispersion...

Case Histories and Lessons Learned

Conference Presentation
Global Congress on Process Safety
Wednesday, April 29, 2009 - 9:30am
Reviews of process safety incidents and near misses provide valuable learning opportunities. Papers dealing with incidents, near misses, and the...

Risk Criteria

Conference Presentation
Global Congress on Process Safety
Wednesday, April 29, 2009 - 6:15am
The new CCPS Guidelines for Establishing Risk Criteria will be published in mid-2009. This session includes papers regarding the development and...

Applications of Risk Analysis Techniques

Conference Presentation
Global Congress on Process Safety
Wednesday, April 29, 2009 - 4:00am
Hazard identification and risk assessment continue to be a critical part of the process safety efforts in process plants. Papers highlighting methods...

Audits, Inspection and Regulation

Conference Presentation
Global Congress on Process Safety
Wednesday, April 29, 2009 - 4:00am
In the past few years, we have seen renewed emphasis on PSM through OSHA’s National Emphasis Programs and Homeland Security new Chemical Security’s...

Managing Organizational Change

Conference Presentation
Global Congress on Process Safety
Wednesday, April 29, 2009 - 4:00am
Management of Change has long been recognized as a fundamental cornerstone of a process safety program. Through the years, most companies have...

Fire, Explosion, & Quantitative Analysis

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 11:30am
Fires and explosions result in the largest losses in process safety accidents. The increased sensitivity by industry, regulatory, and public sectors...

Food and Consumer Products Process Hazards

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
The Food and Consumer Products area has significant hazards and risks from dust and flammable liquid explosions as well as from toxic releases...

Process Safety - From the Top-Down and Bottom-up

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
The theme of this session is implementing Process Safety systems from two different perspectives: (1) what Senior Management needs from process...

Transportation Risk

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
Transportation Risk Assessment (TRA) is an essential aspect of risk management. TRA manages transportation risks by considering hazards, routes, and...

Hazard Evaluations and Layer of Protection Analyses

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 4:00am
Process hazard analyses (PHAs) and their extension into LOPAs and Safety Integrity Level (SIL) determinations continue to be central to loss...

Mechanical Integrity - State of the Art

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 4:00am
This session presents papers on the latest mechanical integrity concepts, practices and programs. All aspects of mechanical integrity are covered,...

Process Safety Metrics and Culture

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 4:00am
This session features presentations focusing on using the new CCPS Process Safety Metrics and other metrics to drive continual improvement in a...

Tools to Identify Hazards

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 11:30am
Personnel involved with day-to-day plant operations maintain an important role in the hazard identification and risk assessment (HIRA) process. These...

Implementing PSM Globally

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 9:30am
In the last several years there have been numerous changes in technical and analytical methods, process safety management systems, regulations,...

Safety Culture and Operational Discipline

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 9:30am
This session focuses on the cultural aspects of a successful Process Safety program. Papers that are presented cover new and innovative ideas on...

Consequence Modeling

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 9:30am
Consequence modeling has evolved as a result of accident investigations, government regulations, and the maturation of process hazards analysis and...

Applications of Lopa (Layer Of Protection Analysis)

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 6:00am
Layer of Protection Analysis (LOPA) continues to be a powerful and popular tool for assessing risk. This session presents papers focusing on applied...

Auditing Process Safety

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 6:00am
The 2nd Edition of the CCPS Guidelines for Auditing Process Safety Management Systems is currently being prepared. This session will include papers...

Fires, Explosions and Reactive Chemicals

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 6:00am
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention...

Introduction to Flammable Materials

Archived Webinar
Feb 18, 2009
This webinar will provide a basic introduction to flammable materials with the purpose of providing valuable information that a practicing engineer...

A Century of Process Safety: Process Safety at OSHA

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2008 - 12:00pm-12:30pm
This presentation will provide a brief history of OSHA's efforts in process safety management. It will include discussion of the PSM standard and...

Recommended Industry Process Safety Metrics

Archived Webinar
Feb 13, 2008
The BP US Refineries Independent Safety Review Panel (“Baker Panel”) and US Chemical Safety Board each recommended improved industry-wide process...

Guidelines for Risk Based Process Safety

March, 2007
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices.

January 2015 CEP Preview

by Karen Simpson
Special Section: Sustainability Sustainability Trends in the Chemical Industry The AIChE Sustainability Index provides benchmarks of a company’s performance on a variety of...
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CEP: Process Safety Beacon - What Is the Process Risk?

January
2015
Process Safety Beacon
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The worst process incident that can happen in your plant may not be the same as the highest process risk. Risk is a combination of how likely an incident is and how bad the consequences could be. The process incident in your plant with the worst consequences may be very unlikely to occur. Other less-severe incidents may be more likely, making the risk of these events higher than the incident with the worst consequences. You should be aware of all process risks in your plant, and your role in managing all of them.
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