Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Using LOPA to Establish SILs for Power Outage Protection

Apr 4, 2012
Carlos A. Barrera
Catastrophic incident root causes often may be correlated with power outages. An unanticipated power outage may be an initiating event that leads to a process upset or even an emergency shutdown of a process unit. If the planning and implementation of the emergency shutdown are managed incorrectly...

Fatal Exposure: Tragedy At DuPont

Apr 4, 2012
Marc G. Sáenz
This investigation by the United States Chemical Safety and Hazard Investigation Board (CSB) provides unique lessons in process safety. Three incidents occurred over a 33-hour period at the DuPont plant in Belle, WV. The most serious incident occurred on January 23, 2010, when a release of highly...

Design Challenges in Tankage Modernization

Apr 4, 2012
James Kong
In order to comply with regulation requirements, a refinery needs to perform major revamps to produce different grades of Diesel, namely ULSD, Off-road Grade and Regular Diesel. The existing tankage allocation needs to be changed to accommodate the hydrotreater feed components and the new products...

NOx Risk Mitigation for the Co-Feeding of Natural Gas to the Sasol CTL Complex

Apr 4, 2012
Michael Schnobel
Natural gas has been a co-feedstock to the reformers in the Sasol CTL complex since 2004. A more beneficial way is to re-route natural gas to the cryogenic separation unit and thus only reform the separated methane in the natural gas feed. However, introducing NO x into the cryogenic separation...

More LOPA Misapplied: Common Errors and How to Avoid Them

Apr 4, 2012
Karen Study
Layer of Protection Analysis (LOPA) continues to be more and more widely utilized in the Petrochemical and other industries. LOPA is a “simplified” tool, which is true relative to tools such as Quantitative Risk Assessment and Fault Tree Analysis. However, simplified does not mean simple on an...

Proven in Use (What's the Quality of Your Data)

Apr 4, 2012
Harold W. Thomas
To perform LOPA's, fault tree analysis, SIL verifications and other quantitative likelihood analyses requires data. As much as everyone wants data, it always seems to be elusive or lacking in quality. This paper explores various issues that the authors have experienced when dealing with end user...

Societal Risk Criteria and Pipelines

Apr 4, 2012
Joan M. Schork
The discussion of societal risk criteria for the process industry began in the 1970's, led primarily by the Dutch and British governments. Most of the discussion, however, has centered on fixed facilities. The literature on the societal risk of hazardous goods transportation, particularly by...

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