Process Safety Technical Areas

Human Performance Training

Global Congress on Process Safety
Mar 13, 2011
Operator competency has been a major challenge for the petrochemical and refining industry for decades. In recent times, human factors are believed...

Flame Flashbacks: Causes and Prevention

AIChE Webinar
Apr 7, 2010
This webinar addresses the principle of flammability of vapor/air mixtures, including flammability limits, ignition temperatures, the effect of...

Consequence Modeling of Chlorine Release

Global Congress on Process Safety
Mar 22, 2010
This paper describes the Consequence Modeling of Chlorine release from a Chlor Alkali plant as a part of Process Hazard Analysis. The objective was...

Modeling Small Releases from Tanks

Global Congress on Process Safety
Mar 22, 2010
The methodologies in the chapter on “Dispersion Modeling” in the CCPS book Guidelines for Consequence Analysis of Chemical Releases, provide means...

Consistent Consequence Severity Estimation

Global Congress on Process Safety
Mar 21, 2010
LOPA, as a semi-quantitative analysis, often provides inconsistent results. This can be due to physical differences between units but often it is due...

HAZOP, LOPA, SIL: Be Careful What You Ask for!

Global Congress on Process Safety
Mar 21, 2010
In recent years Process Safety Engineers have promoted the use of HAZOP to identify hazards and assess safeguards, followed by LOPA to identify if...

Assessing the Burning Rate of Solid Oxidizers

Global Congress on Process Safety
Mar 21, 2010
A method for assigning solid oxidizers and products containing oxidizers to an NFPA Class was developed. The method consists of two reaction-to-fire...

Dust Explosions

AIChE Webinar
Jun 24, 2009
Catastrophic dust explosions in 2003 and 2008 have placed an increased emphasis on the prevention and mitigation of dust explosions. In response to...

Explosion Prevention and Mitigation

Global Congress on Process Safety
Apr 30, 2009
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention...

LNG Safety - II

AIChE Spring Meeting and Global Congress on Process Safety
Apr 29, 2009
This session presents advancements in LNG safety in LNG baseload and receiving terminals, LNG ships and other related areas. LNG Vapor Dispersion...

Case Histories and Lessons Learned

Global Congress on Process Safety
Apr 29, 2009
Reviews of process safety incidents and near misses provide valuable learning opportunities. Papers dealing with incidents, near misses, and the...

Food and Consumer Products Process Hazards

Global Congress on Process Safety
Apr 28, 2009
The Food and Consumer Products area has significant hazards and risks from dust and flammable liquid explosions as well as from toxic releases...

Transportation Risk

Global Congress on Process Safety
Apr 28, 2009
Transportation Risk Assessment (TRA) is an essential aspect of risk management. TRA manages transportation risks by considering hazards, routes, and...

Process Safety Metrics and Culture

Global Congress on Process Safety
Apr 28, 2009
This session features presentations focusing on using the new CCPS Process Safety Metrics and other metrics to drive continual improvement in a...

Mechanical Integrity - State of the Art

Global Congress on Process Safety
Apr 28, 2009
This session presents papers on the latest mechanical integrity concepts, practices and programs. All aspects of mechanical integrity are covered,...

Safety Culture and Operational Discipline

Global Congress on Process Safety
Apr 27, 2009
This session focuses on the cultural aspects of a successful Process Safety program. Papers that are presented cover new and innovative ideas on...

Consequence Modeling

Global Congress on Process Safety
Apr 27, 2009
Consequence modeling has evolved as a result of accident investigations, government regulations, and the maturation of process hazards analysis and...

Fires, Explosions and Reactive Chemicals

Global Congress on Process Safety
Apr 27, 2009
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention...

Introduction to Flammable Materials

AIChE Webinar
Feb 17, 2009
This webinar will provide a basic introduction to flammable materials with the purpose of providing valuable information that a practicing engineer...

Dust Explosion Control

eLearning (online) Course
CCPS
CSB has made recommendations that should help prevent dust explosions, and this certificate is based on these recommendations.

(Chinese) Guidelines for the Management of Change for Process Safety

January, 2013
《工艺安全管理:变更管理导则》的主要意图就是向读者讲述清楚变更管理系统的基本内容。变更管理系统帮助确保对装置的设计、操作、维护和机构变更等不会对雇员、公众或者环境造成不利影响。

Inherently Safer Chemical Processes: A Life Cycle Approach, 2nd Edition

December, 2008
Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. It discusses strategies for substituting more benign chemicals at the development stage, minimizing risk in the transportation of chemicals, using safer processing...

Guidelines for Engineering Design for Process Safety, 2nd Edition

April, 2012
The book focuses on process safety issues in the design of chemical, petrochemical, and hydrocarbon processing facilities. It discusses how to select designs that can prevent or mitigate the release of flammable or toxic materials, which could lead to a fire, explosion, or environmental damage.

Guidelines for Process Safety in Bioprocess Manufacturing Facilities

November, 2010
This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines...

Continuous Monitoring for Hazardous Material Releases

March, 2009
Whether occurring accidentally or through acts of terrorism, catastrophic chemical releases must be identified early in order to mitigate their consequences. Continuous sensor monitoring can detect catastrophic chemical releases early enough to curb extreme amounts of damage. In several notable...

Guidelines for Safe and Reliable Instrumented Protective Systems

April, 2007
This book explains the decision-making processes for the management of instrumented protective systems (IPS) throughout a project's life cycle. It uses the new IEC 61511 standard as a basis for the work processes used to achieve safe and reliable process operation. By walking the reader through a...

Human Factors Methods for Improving Performance in the Process Industries

December, 2006
Human Factors Methods for Improving Performance in the Process Industries provides guidance for managers and plant engineering staff on specific, practical techniques and tools for addressing forty different human factors issues impacting process safety. Human factors incidents can result in injury...

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Chemical Reactivity Hazard Training CD-ROM

May, 2006
The Chemical Reactivity Hazards CD is a self-paced teaching tool intended to teach people how to recognize and manage reactive chemical hazards. It provides an introduction to the topic and many online links to additional resources. The CD has three main objectives: Introduce reactive chemical...

Guidelines for Safe Handling of Powders and Bulk Solids

November, 2004
Powders and bulk solids, handled widely in the chemical, pharmaceutical, agriculture, smelting, and other industries present unique fire, explosion, and toxicity hazards. Indeed, substances which are practically inert in consolidated form may become quite hazardous when converted to powders and...

Guidelines for Preventing Human Error in Process Safety

August, 2004
Almost all the major accident investigations--Texas City, Piper Alpha, the Phillips 66 explosion, Feyzin, Mexico City--show human error as the principal cause, either in design, operations, maintenance, or the management of safety. This book provides practical advice that can substantially reduce...

Guidelines for Facility Siting and Layout

August, 2003
A resource for individuals responsible for siting decisions, this guidelines book covers siting and layout of process plants, including both new and expanding facilities. This book provides comprehensive guidelines in selecting a site, recognizing and assessing long-term risks, and the optimal lay...

Understanding Explosions

July, 2003
There are many different types of explosions, each with its own complex mechanism. Understanding explosions is important in preventing them. This reference provides valuable information on explosions for everyone involved in the operation, design, maintenance, and management of chemical processes,...

Essential Practices for Managing Chemical Reactivity Hazards

March, 2003
In its recent investigation of chemical reactivity accidents, the US Chemical Safety Board noted a gap in technical guidance and regulatory coverage. This volume closes the gap in technical guidance, helping small and large companies alike identify, address, and manage chemical reactivity hazards...

Deflagration and Detonation Flame Arresters

May, 2002
Designed for chemical engineers and other technical personnel involved in the design, operation, and maintenance of facilities and equipment where deflagration and detonation flame arresters (DDFAs) may be required, this book fosters effective application and operation of DDFAs through treatment of...
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