Safe Design

Safe design of processes must consider the full spectrum of design and risk management opportunities ranging from reducing potential consequences via Inherently Safer Design (ISD) to reducing risk through process and job design. Since ISD can be robust and reliable, it is a good place to start. Also, check out this article on Remote Isolation and Shut Off

Guidelines for Process Safety in Batch Reaction Systems

September, 1999
Batch reaction systems pose unique challenges to process safety managers because they do not operate in a steady state. The sequence of processing steps, and frequent start-ups and shutdowns, increase the possibility of human errors and equipment failures. And, since batch plants are often designed...

Avoiding Static Ignition Hazards in Chemical Operations

September, 1999
Written by Laurence Britton, who has over 20 years' experience in the fields of static ignition and process fire and explosion hazards research, this resource addresses an area not extensively covered in process safety standards or literature: understanding and reducing potential hazards associated...

Guidelines for Design Solutions for Process Equipment Failures

August, 1998
While there is no "perfect" solution or absolute zero risk, engineering design can significantly reduce risk potential in the CPI. In Guidelines for Design Solutions to Process Equipment Failures, industry experts offer their broad experience in identifying numerous solutions to the more common...

Guidelines for Safe Warehousing of Chemicals

June, 1998
A comprehensive understanding of the potential dangers inherent in warehousing chemicals is the first step in managing the associated risks. Written by industry professionals for warehouse operators, designers, and all who are concerned with the safe warehousing of chemicals, this book offers a...

Guidelines for Pressure Relief and Effluent Handling Systems

March, 1998
Current industry, government and public emphasis on containment of hazardous materials makes it essential for each plant to reduce and control accidental releases to the atmosphere. Guidelines for Pressure Relief and Effluent Handling Systems meets the need for information on selecting and sizing...

Electrostatic Ignitions of Fires and Explosions

July, 1997
Tom Pratt, a long-time process safety practitioner and lecturer in electrostatic safety, wrote this book to educate industry in the basics of electrostatics. It offers a selected collection of information designed to give readers the tools they need to examine the hazard potential of common...

Guidelines for Safe Storage and Handling of Reactive Materials

September, 1995
With new and growing interest in dealing with the hazards of reactive chemicals, this book offers guidelines that can significantly reduce the risk or mitigate the severity of accidents associated with storing and handling reactive materials. Necessary elements of a reliable system to prevent...

Guidelines for Chemical Reactivity Evaluation and Application to Process Design

April, 1995
Drawn from international sources, this book provides principles and strategies for the evaluation of chemical reactions, and for using this information in process design and management. A useful resource for engineers who design, start-up, operate, and manage chemical and petrochemical plants, the...

Guidelines for Process Safety Fundamentals in General Plant Operations

April, 1995
At last, a book that covers safety procedures and standards with information that is rarely available outside of proprietary materials. A comprehensive source for basic and essential operations and procedures in use in any facility, the book offers chemical operators and first line supervisors...

Guidelines for Safe Automation of Chemical Processes

October, 1993
Increased automation reduces the potential for operator error, but introduces the possibility of new types of errors in design and maintenance. This book provides designers and operators of chemical process facilities with a general philosophy and approach to safe automation, including independent...

Design an Inherently Safer Plant

Special Section
Senem Surmeli, Kristin D. Norton, P.E., Steven T. Maher, P.E.
Continue to search for ways to build safety into your process — from conceptual through detailed design, to procurement and construction, and even into operation.

Make Your Existing Plant Inherently Safer

Special Section
Jack Chosnek, Victor H. Edwards, P.E.
Don't overlook opportunities to build more safety into a process that is already in operation.

Predesign with Safety in Mind

Palligarnai T. Vasudevan, Gael D. Ulrich
This article will help you develop strong safety instincts that will guide you in making critical decisions in the preliminary design phase.

Designing Resilient Engineered Systems

Susan M. Mitchell
By viewing resiliency as a property of complex systems, it may be possible to develop resilient systems that can withstand unanticipated failures without disastrous consequences.

Guidelines for the Management of Change for Process Safety

March, 2008
Guidelines for the Management of Change for Process Safety provides guidance on the implementation of effective and efficient Management of Change (MOC) procedures, which can be applied to improve process safety. In addition to introducing MOC systems, the book describes how to design an initial...
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