Safe Design

Safe design of processes must consider the full spectrum of design and risk management opportunities ranging from reducing potential consequences via Inherently Safer Design (ISD) to reducing risk through process and job design. Since ISD can be robust and reliable, it is a good place to start. Also, check out this article on Remote Isolation and Shut Off

Inherently Safer Design

Public (classroom) Course
Get up-to-date on a fundamentally different approach to safety in the manufacture and use of chemicals. In one day, you’ll learn about inherently...

Inherently Safer Design

eLearning (online) Course
This SAChE course provides information for understanding inherently safer design of chemical processes and plants.

Heat Exchanger Design and Operations

Public (classroom) Course
This course is ideal for chemical and mechanical engineers who are engaged in plant operations, technical services, and project design; or with...

Fire Safety with High Energy Density Batteries

Conference Presentation
AIChE Annual Meeting
Thursday, November 20, 2014 - 2:30pm-3:00pm
As high energy density battery technology develops to meet the rapidly increasing demands of consumer electronics, electric vehicles, and grid level...

Process Safety Regulation - Can any Style be considered Superior?

Conference Presentation
Southwest Process Technology Conference
Thursday, October 9, 2014 - 2:30pm-3:00pm
Recently the US Chemical Safety Board has been quite supportive of the concept of the “Safety Case” system. In a recent Regulatory Report, CSB went...

Overview of Inherently Safer Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 8:00am-8:30am
Best CCPS paper from 2010 GCPS

Keys to Avoid Making a Dog's Breakfast out of Your MOC System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 3:30pm-4:00pm
When thinking about MOCs on a case by case basis it is easy to forget the overall role of a change management system. Think of MOC as a security...

Furnace Burner Management Practices within Nova Canada

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 3:00pm-3:15pm
Furnace Burner Management Practices within Nova Canada The focus of this paper will be on the cracking heaters at the NOVA Chemicals Corunna site,...

Furnace Burner Management Practices within U.S. Ethylene Producers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 2:30pm-3:00pm
Furnace Burner Management Practices within U.S. Ethylene Producers A summary of the current working practices and approaches to hazardous event...

Lessons Learned From Fire in Air Supply Ducts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:00pm
ABSTRACT Submitted for consideration to the 47 th LPS on Oct 31, 2012 Title: Lessons Learned from Fire in Air Supply Ducts Primary author: Al Waller...

QRA Method for Liquified Natural Gas (LNG) Filling Stations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:15am-10:45am
Summary This paper describes a method to calculate risks generated by liquefied natural gas (LNG) filling stations for road trucks. An increasing...

Sound Alarm Management Improves Safety and Profitability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:45am-10:15am
At the core of ethylene manufacturing, plant operators play a critical role in maintaining safe, sustainable and profitable production. For nearly...

Development of Heat Exchangers for Use As Replacement Plates

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:30pm-5:00pm
Development of Heat Exchangers for Use as Replacement Plates In Distillation Columns: Proof of Concept and Collection of Design Information 2 Graham...

Quality Assurance and Quality Control of Pressure Relief Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
This work describes the Quality Assurance (QA) and Quality Control (QC) process for pressure relief studies. Definitions are given for the...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

Safety Controls, Alarms, and Interlocks As IPLs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Layers of Protection Analysis (LOPA) involves the analysis of the sequence of events leading to an identified scenario. This analysis yields an...

A Guide to the Legal Framework of the PSM Standard for Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
A Guide to the Legal Framework of the Process Safety Management Standard for Engineers By Christopher J. Cunio, Esq. and Georges A. Melhem, Ph.D. The...

Using Metrics to Drive Process Safety Performance At Maersk Fpsos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Maersk FPSOs operates five offshore assets, including floating oil production and storage ships, in locations ranging from the North Sea to the South...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

More LOPA Misapplied: Common Errors and How to Avoid Them

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Layer of Protection Analysis (LOPA) continues to be more and more widely utilized in the Petrochemical and other industries. LOPA is a “simplified”...

Implementation of PSM In Capital Projects

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
It is critical to embed Process Safety Management in the capital project system to help achieve a safe start-up. This is the foundation for assuring...

Making Existing Process Plants Inherently Safer

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

Inherent Safety In Front End Engineering

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

The UK Experience In Managing Risks Arising From Human Error

Conference Presentation
Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Following the Piper Alpha incident in the North Sea, both offshore and onshore Oil and Gas operators in the UK were required under the COMAH (Control...

HAZOP, LOPA, SIL: Be Careful What You Ask for!

Conference Presentation
Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
In recent years Process Safety Engineers have promoted the use of HAZOP to identify hazards and assess safeguards, followed by LOPA to identify if...

Food and Consumer Products Process Hazards

Conference Presentation
Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
The Food and Consumer Products area has significant hazards and risks from dust and flammable liquid explosions as well as from toxic releases...

Fires, Explosions and Reactive Chemicals

Conference Presentation
Global Congress on Process Safety
Monday, April 27, 2009 - 6:00am
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention...

(Chinese) Guidelines for the Management of Change for Process Safety

January, 2013
《工艺安全管理:变更管理导则》的主要意图就是向读者讲述清楚变更管理系统的基本内容。变更管理系统帮助确保对装置的设计、操作、维护和机构变更等不会对雇员、公众或者环境造成不利影响。

Inherently Safer Chemical Processes: A Life Cycle Approach, 2nd Edition

December, 2008
Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. It discusses strategies for substituting more benign chemicals at the development stage, minimizing risk in the transportation of chemicals, using safer processing...

Guidelines for Engineering Design for Process Safety, 2nd Edition

April, 2012
The book focuses on process safety issues in the design of chemical, petrochemical, and hydrocarbon processing facilities. It discusses how to select designs that can prevent or mitigate the release of flammable or toxic materials, which could lead to a fire, explosion, or environmental damage.

Guidelines for Process Safety in Bioprocess Manufacturing Facilities

November, 2010
This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines...

Continuous Monitoring for Hazardous Material Releases

March, 2009
Whether occurring accidentally or through acts of terrorism, catastrophic chemical releases must be identified early in order to mitigate their consequences. Continuous sensor monitoring can detect catastrophic chemical releases early enough to curb extreme amounts of damage. In several notable...

Guidelines for Safe and Reliable Instrumented Protective Systems

April, 2007
This book explains the decision-making processes for the management of instrumented protective systems (IPS) throughout a project's life cycle. It uses the new IEC 61511 standard as a basis for the work processes used to achieve safe and reliable process operation. By walking the reader through a...

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Guidelines for Safe Handling of Powders and Bulk Solids

November, 2004
Powders and bulk solids, handled widely in the chemical, pharmaceutical, agriculture, smelting, and other industries present unique fire, explosion, and toxicity hazards. Indeed, substances which are practically inert in consolidated form may become quite hazardous when converted to powders and...

Guidelines for Preventing Human Error in Process Safety

August, 2004
Almost all the major accident investigations--Texas City, Piper Alpha, the Phillips 66 explosion, Feyzin, Mexico City--show human error as the principal cause, either in design, operations, maintenance, or the management of safety. This book provides practical advice that can substantially reduce...

Guidelines for Facility Siting and Layout

August, 2003
A resource for individuals responsible for siting decisions, this guidelines book covers siting and layout of process plants, including both new and expanding facilities. This book provides comprehensive guidelines in selecting a site, recognizing and assessing long-term risks, and the optimal lay...

Understanding Explosions

July, 2003
There are many different types of explosions, each with its own complex mechanism. Understanding explosions is important in preventing them. This reference provides valuable information on explosions for everyone involved in the operation, design, maintenance, and management of chemical processes,...

Essential Practices for Managing Chemical Reactivity Hazards

March, 2003
In its recent investigation of chemical reactivity accidents, the US Chemical Safety Board noted a gap in technical guidance and regulatory coverage. This volume closes the gap in technical guidance, helping small and large companies alike identify, address, and manage chemical reactivity hazards...
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