Asset Integrity and Reliability

Asset integrity, the RBPS element that helps ensure the equipment is properly designed, installed in accordance with specifications, and remains fit for use until it is retired, is one of the nine elements in the RBPS pillar of managing risk.  In an Introduction to Asset Integrity and Reliability, the attributes of a risk-based management system for ensuring the integrity and reliability of critical equipment and safety systems are described.

For more information on managing risk, read CCPS' Guidelines books.

CCPS' Process Equipment Reliability Database (PERD) is aimed at providing data to help effectively and efficiently implement an asset integrity and reliability program.

Optimizing LOPA

Archived Webinar
May 6, 2015
This presentation is an overview of the LOPA process. How/why it is used instead of, or in addition to HAZOPs and What-Ifs to identify hazardous...

Influence of Customers on PSM Programs - Hitting a Moving Target

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 8:00am-8:30am
What responsible organization does not aim for continual improvement in their PSM program? Lack of resources, lack of commitment, or even conflicting...

Technology Validation Process for Offshore Gas Fields: A Winding Road

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 10:45am-11:15am
Technology Validation Process for Offshore Gas fields: A Winding Road Ankur Jariwala Senior Product Manager – Gas Technology Cameron Process Systems...

Detail Analysis of Caustic Tower Fouling Mechanism

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 3:00pm-3:15pm
To ensure the successful chemical treatment of a caustic system, fouling mechanisms must be identified and their respective contributions to the...

Moving Forward as On-Line Analyzers Improve

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Online analyzers and sensors offer significant improvements to processes. They greatly enhance process control helping to insure consistent product...

Advances in Automation: Wireless the Enabler

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Older refineries and petrochemical facilities were built with the minimum amount of instrumentation, only that which was necessary to safely operate...

Turbine Oil Varnish Development in Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 11:00am-11:30am
This document describes the potential problems, mitigation measures, maintenance, oil health, and the state-of-the-art technological aspects of...

Advances in Automation: Wireless the Enabler

Conference Presentation
Southwest Process Technology Conference
Friday, October 4, 2013 - 8:30am-11:30am
Older refineries and petrochemical facilities were built with the minimum amount of instrumentation, only that which was necessary to safely operate...

Quality Assurance and Quality Control of Pressure Relief Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
This work describes the Quality Assurance (QA) and Quality Control (QC) process for pressure relief studies. Definitions are given for the...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:45am-10:15am
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

Turnaround Excellence - Key Success Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Refinery-Wide Topics for Profitability, Reliability and Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Risk-Based Mechanical Integrity - Beyond Fixed Equipment

Conference Presentation
Global Congress on Process Safety
Monday, March 22, 2010 - 8:00pm
This paper presents approaches to provide a safer operating plant by extending mechanical integrity to all process equipment using a risk-based...

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Simplify Reliability Analysis of Chemical Processes

July
2002
Safety
Farshad Nourai
Originally developed for discrete manufacturing, this method can be applied to process units to detect which components may fail, and correct the situation before trouble happens.
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