Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Foundations of Process Safety

Public (classroom) Course
Offered outside of North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of process safety...

My Neighborhood Radioactive Waste Dump

February 22, 2016
Like so many of us, I jog through my neighborhood in pursuit of 10,000 steps a day. My urban journey through Queens, NY, is a slow blur of delis, liquor marts, and grocery stores...

Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

CCPS' OSHA Process Safety Management Review

eLearning (online) Course
Take this fundamental course and gain an introduction to Process Safety Management. In just two short hours, you’ll learn how and when to apply the...

Overview of Risk Based Process Safety

Public (classroom) Course
This course will introduce you to CCPS’ Risk Based Process Safety (RBPS) approach, including the four pillars and twenty elements that define the...

Incident Investigation

Public (classroom) Course
Incidents are minor occurrences and are often the result of a single failure or defect. Join Incident Investigation expert Brian Kelly for an in-...

Guidelines for Implementing Process Safety Management, 2nd Edition

June, 2016
The 2 nd edition provides an update of information since the publication of the first edition including best practices for managing process safety developed by industry as well as incorporate the additional process safety elements. In addition the book includes a focus on maintaining and improving...

Atmospheric Tank Failures: Mechanisms and an Unexpected Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 4:05pm-4:35pm
Most of the literature on catastrophic failures of low pressure tanks focuses on the ignition of explosive mixtures in the vapor space of those tanks...

Manage Risk and Improve Production Start-up of Capital Projects

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 1:00pm-1:30pm
In the final phases of a capital project, there are periods of high risk and several opportunities to shorten the time to full, on-spec production...

Revitalizing Auditing Practices - One Company's Journey

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 10:15am-10:45am
Auditing can become a mundane and unsuccessful task when done repeatedly the same way by the same personnel. Auditors can get ‘stuck in a rut’ and...

Steam System Control and Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 9:00am-9:30am
Control of the overall steam system in a refinery or a large petrochemical plant can be one of the most difficult automation challenges, yet one of...

Case Study on Inspection of Radiant Heater Ethylene Cracker Tubes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 4:05pm-4:30pm
A tube crawler has been developed to quantify the carburization in 25%Cr-35%Ni alloy tubes used in furnaces for ethylene production. Eddy current...

Forge Bonding: A Safer Metal Joining Process

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 4:00pm-4:30pm
When planning in-service repairs or enhancements that involve the joining of metals; sparks, flames and even elevated temperatures are a concern for...

Risk Based Process Safety Program in R & D Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:30pm-3:00pm
Research & Development facility comprises of pilot plants & laboratories which are designed & constructed to perform new experiments/...

CSB Recommendations: Gems, Gewgaws, and Buried Treasure

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:30pm-3:00pm
The US Chemical Safety and Hazard Investigation Board (CSB) was authorized by the Clean Air Act Amendments of 1990 (CAAA) and began operation in 1998...

NFPA Combustible Dust Standards - 2016 Update

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:30pm-3:00pm
Every year, destructive and deadly dust-related fires and explosions affect a wide range of industries around the globe. In the United States alone,...

Improving Learning through Interactive Case Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:00pm-2:30pm
Tragically, there is no shortage of case studies available to share learnings from catastrophic incidents across many industries, but we do not seem...

Design Considerations for Oily Water Lift Stations at Refineries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:00pm-2:30pm
Oily water, a mixture of hydrocarbon residues and water, is contaminated water released during normal operations at an oil refinery. An oily water or...

Combustible Dust Hazard Assessment: A Risk Based Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 1:30pm-2:00pm
A CCPS Concept Book on performing Combustible Dust Hazard Assessments (CDHA) will be published later this year. This book is not meant to duplicate...

Risk Criteria Selection and the Impacts on the LOPA Process

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 1:30pm-2:00pm
In the CCPS book Layer of Protection Analysis – Simplified Process Risk Assessment, Layers of Protection Analysis (LOPA) is initially described as...

Feasibility Study for Hydrogen Sulfide (H2S) Optical Gas Imaging

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 1:30pm-2:00pm
Infrared (IR) cameras have been used extensively to detect hydrocarbon leaks from process equipment for both process safety and environmental...

Update on OSHA PSM RAGAGEP Guidance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 10:15am-10:45am
Abstract RAGAGEP in PSM Enforcement (RAGAGEP 201) James R. Lay, PE Lisa A. Long Mike L. Marshall, PE Jeffrey J. Wanko, PE In 2015 OSHA issued...

Dynamic Barrier Management - Addressing the Reality

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 9:00am-9:30am
Barrier-based safety programs are increasingly being used to manage high hazard facilities safely. Typical tools include bow tie diagrams which map...

Is a Two-Inch Hole Adequate for a Siting Study?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 8:30am-9:00am
For several decades now, many consequence-based siting assessments (e.g., API RP 752) have relied upon a two-inch hole to represent what is termed a...

La Educacion EN Seguridad De Procesos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 4:30pm-5:00pm
LA EDUCACION EN SEGURIDAD DE PROCESOS Karina Isabel Peñaflor 1 , 1 Pan American Energy LLC Alem 1180 - Ciudad Autónoma de Buenos Aires Buenos Aires...

Shelter-in-place Design Considerations - How Safe is Safe Enough?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 4:30pm-5:00pm
Facilities with potentially significant toxic and/or flammable hazards often establish shelter-in-place locations (SIPs) in order to mitigate risks...

Sustainable Productivity and Zero Harm in Practice

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 4:30pm-5:00pm
With each passing generation, the world seems to become a better place to live in. What seemed to be an unimaginable goal/impossible task yesterday,...

Compressor for Ethylene Plants - 101 Tutorial Session

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 2:35pm-3:25pm
Selection and application of large compressors in Ethylene Plant service will be presented. Details will include: Machine overview, operation,...

Implementacion De Ventanas Operativas (IOW) En Refineria Latina

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 2:30pm-3:00pm
Implementación de ventanas operativas (IOW) en Refinería Latina: Introducción El siguiente trabajo describe el camino recorrido por una refinería...

High / Continuous Demand Hazardous Scenariosin LOPA

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 1:30pm-2:00pm
Layer of protection analysis (LOPA) has become one of the most important risk analysis techniques in the process industry to determine the integrity...

A Career in Process Safety: 50 Years of LPS

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 11:30am-12:00pm
Drawing from a career from 1962 through 2016 in the chemical and process industries, this paper will describe some informal practices of process...
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