Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

The Path to New Technology Commercialization

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
For process developers, the commercialization of new process technology in the Hydrocarbon Processing Industries (HPI) is a difficult and almost...

Improve Furnace Availability and Control Downtime

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
In 2008, Ethylene Producer's Committee sponsored a worldwide furnace maintenance survey among ethylene producers. Out of the 67 respondents, over 70...

Typical Elements of Process Safety Management

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
This paper will present a suggestion of key elements that will provide grants for companies to develop their process safety management system, which...

Unknown Aspects of Metal Dust Explosions

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Dust explosions hazards have been addressed in a number of standards and guidelines aiming at supporting industry to work safely (including NFPA 61,...

Technology Qualification - Two Subsea Applications

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
A project that deploys new technologies needs to be confident that the technology can be implemented successfully and will perform reliably as...

"All in" Means "All the Time"

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Process safety must be the responsibility of all technical and operations personnel. As such, this responsibility is not limited to attendance at PHA...

Safety Research on Methanol-to-Olefins Process

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
This paper introduces the present situation of methanol to olefin (MTO) process in China, Analyzed the safety technical requirement based on the...

Lightning Warning Techniques for Risk Mitigation

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Lightning can pose a threat to numerous processes associated with the production and handling of energetic materials and materials that may produce...

Chemical Explosion Isolation For Small Contained Vessels

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Particle size reduction equipment are used in many branches of the process industries, such as food, chemical, pharmaceutical and energy. According...

Real-Time Risk Assessment and Decision Support

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Managers and operators of major hazard facilities make complex decisions in hazardous situations as a part of their daily work activity. These...

C2 Splitter Retray and Control Improvement

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
As part of an ethylene production expansion project, C2 splitter trays were restructured in the plant’s turnaround in 2012. This change made a...

How to Influence the Organization

AIChE Spring Meeting and Global Congress on Process Safety
Apr 1, 2014
Process Safety professionals are typically not in the line management organization. Instead, they serve as engineering team members, corporate staff...

Auditing IPLs -- Using Safety Critical Functions Manuals

AIChE Spring Meeting and Global Congress on Process Safety
Mar 31, 2014
The three criteria for an independent layer of protection (IPL) are effectiveness, independence, and auditability. The effectiveness and independence...

Popcorn Polymer Fouling in Light Ends Units

AIChE Spring Meeting and Global Congress on Process Safety
Mar 31, 2014
Popcorn polymer fouling is thought to be exclusive to Butadiene plants, but in fact, there are dozens of isolated cases of popcorn polymer fouling...

Assessing Thermal Stability - the Challenge of Powders

AIChE Spring Meeting and Global Congress on Process Safety
Mar 31, 2014
Assessing the thermal stability of process materials and mixtures is an essential step in understanding the process safety profile of a process. Many...

Detail Analysis of Caustic Tower Fouling Mechanism

AIChE Spring Meeting and Global Congress on Process Safety
Mar 31, 2014
To ensure the successful chemical treatment of a caustic system, fouling mechanisms must be identified and their respective contributions to the...

Process Safety Lessons Taught from Experience

eLearning (online) Course
CCPS
This certificate is designed to provide insight into important case histories related to process safety. By learning from the mistakes of others, the...

Layer of Protection Analysis (LOPA)

eLearning (online) Course
CCPS
This online course offers an overview of Layer of Protection Analysis (LOPA) to mitigate risk in your processes.

Risk Assessment

eLearning (online) Course
CCPS
The course material prepares students to develop the information needed in plant design in a senior-level design course (e.g., a HAZOP on a process...

HAZOP Studies

eLearning (online) Course
CCPS
Learn the concepts and techniques of the Hazard and Operability (HAZOP) Study methodology, including related matters of preparation, team meeting...

Process Safety Management Overview

eLearning (online) Course
CCPS
The course covers the US OSHA PSM 14 regulatory requirements as well as the Center for Chemical Process Safety (CCPS) 20 element approach to process...

Management of Organizational Change

Sponsored Webinar
Sep 17, 2014
In this webinar, Dr. Hoff shares some of the results of his current research on the topic of Management of Organizational Change (MOOC). Changes in...

Equations for Flammability Parameters, Pmax and KG

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
The maximum pressure of gas combustion, P max , and the deflagration index, K G ,are very important flammability parameters that are used for risk...

Relief Systems Design: Simplifying Assumptions Gone Wrong

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
The process of evaluating an entire facility’s relief and flare systems design can be extremely time consuming and costly. In most cases, simplifying...

Perspectives on Ragagep

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
Recognized and Generally Accepted Good Engineering Practice or RAGAGEP is a fundamental building block of OSHA's PSM standard. OSHA has announced...

Impact of DDT on FPSO Explosion Risk Assessment

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
In recent explosion accidents on onshore petrochemical facilities, it has been concluded that a deflagration-to-detonation-transition (DDT) took...

Becoming a Great Process Safety Leader

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
Leaders play a critical role in catastrophic event prevention through their effect on culture. At least one cultural factor was a root cause...

Ethylene Decomposition: A Review

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
Under conditions of high pressure and temperature, ethylene can decompose to methane and carbon. This highly exothermic reaction, once initiated, is...

Walk the Line

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
Walk the Line Jerry Forest Global Process Safety Manager Celanese 225 E. John Carpenter Freeway Suite 1200 Dallas, TX 75234 (214) 417-1920 Jerry...

Engaging Employees in Catastrophic Event Prevention

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2014
Implementing an effective process safety system goes beyond documented policies and procedures. It requires behavioral reliability in its execution...
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