Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

On the Catastrophic Explosion of the AZF Plant in Toulouse (September 21, 2001)

Apr 4, 2012
Georges Guiochon
On the Catastrophic Explosion of the AZF plant in Toulouse (September 21, 2001) Georges Guiochon and Laurent Jacob Department of Chemistry, University of Tennessee, Knoxville, TN, 37996-1600, USA During the morning of September 21, 2001, a warehouse containing ca. 300 metric tons of production...

Using LOPA to Establish SILs for Power Outage Protection

Apr 4, 2012
Carlos A. Barrera
Catastrophic incident root causes often may be correlated with power outages. An unanticipated power outage may be an initiating event that leads to a process upset or even an emergency shutdown of a process unit. If the planning and implementation of the emergency shutdown are managed incorrectly...

Impact of Guidelines for Independent Protection Layers and Initiating Events

Apr 4, 2012
J. Wayne Chastain
Layers of Protection Analysis (LOPA) was introduced about 15 years ago as a simplified risk assessment method between HAZOP (Process Hazard Analysis [PHA]) and quantitative risk assessment (QRA). This introduction was timely; LOPA was quickly adopted world-wide. The rules for independent protection...

Design Challenges in Tankage Modernization

Apr 4, 2012
James Kong
In order to comply with regulation requirements, a refinery needs to perform major revamps to produce different grades of Diesel, namely ULSD, Off-road Grade and Regular Diesel. The existing tankage allocation needs to be changed to accommodate the hydrotreater feed components and the new products...

Major Turnaround in An Olefins Plant: A Process Safety Point of View

Apr 4, 2012
Pablo Ricardo Barrera
The process safety management in an industrial plant is a critical success factor for companies integrated in a global market. The equipments should have maximized performance and operational runlenght without compromising process safety. The challenge for excellence performance drives companies to...

Fatal Exposure: Tragedy At DuPont

Apr 4, 2012
Marc G. Sáenz
This investigation by the United States Chemical Safety and Hazard Investigation Board (CSB) provides unique lessons in process safety. Three incidents occurred over a 33-hour period at the DuPont plant in Belle, WV. The most serious incident occurred on January 23, 2010, when a release of highly...

Evaluation of Dispersion Models for LNG Siting Applications

Apr 4, 2012
Andrew Kohout
The federal safety standards for LNG facilities under 49 CFR Part 193 approves the use of specific dispersion models for performing vapor-gas dispersion exclusion zones. In addition, provisions allow for the use of alternative models if approved by PHMSA. In 2010, PHMSA, in consultation with FERC,...

Societal Risk Criteria and Pipelines

Apr 4, 2012
Joan M. Schork
The discussion of societal risk criteria for the process industry began in the 1970's, led primarily by the Dutch and British governments. Most of the discussion, however, has centered on fixed facilities. The literature on the societal risk of hazardous goods transportation, particularly by...

Two Incompetent Workers; Too Close for Comfort ñ Part 1

Apr 4, 2012
Mike Broadribb
Learning from experience is one of the four pillars of Risk-Based Process Safety. Incidents that occur at one facility often provide opportunities to strengthen management systems at other facilities. Sharing the technical lessons learned from incidents is morally right and vital to improving...

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