Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Making Process Safety Personal - Engaging the Front Line

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 11:30am-12:00pm
The front line is instrumental in implementing process safety, Yet they are rarely engaged in meaningful process safety discussions. We tend to...

Process Safety Education Program in Mitsubishi Chemical Group

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 11:00am-11:30am
The Mitsubishi Chemical Group identifies potential risk factors in the manufacturing process and takes steps to prevent their occurrence by...

Moments of Safety Transformation - Developing Strong Safety Leaders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 11:00am-11:30am
There are pivotal opportunities for leaders to make a fundamental change in the way others see the future state of safety and how they fit into and...

Beyond HAZOP and LOPA - Four Different Company Approaches

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 10:30am-12:00pm
Stepping Beyond HAZOP and LOPA J. Wayne Chastain, P.E. Eastman Chemical Company P.O. Box 511 B-18 Kingsport, TN 37662 (423) 224-0553 chastain@eastman...

AIChE Fellows - Who, Why & How?

Archived Webinar
Jul 23, 2015
John P. O'Connell tells of this history and criteria of the AIChE Fellow membership class, and hosts a panel of Fellows to speak about becoming a...

Bhopal 30 Years Later

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 3:45pm-4:30pm
On the early morning of December 3rd 1984 a large release of methyl isocyanate (MIC) gas occurred in a pesticide production plant located in Bhopal,...

Fire from the Cascading Failure of an Oxygen Supply System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 1:30pm-2:00pm
This paper discusses the investigation, findings, and root cause analysis of a fire due to the loss of oxygen containment in an ethylene oxide...

Planning Early for Compressor Surge Avoidance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 1:30pm-2:00pm
Compressor stations are installed at regular interval to drive the flow of gas in a pipeline. The principal component of the compressor station is...

CFD Modeling of Air Emissions from Controlled Flare Tests

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 9:00am-9:30am
Although significant progress has been made in developing technologies capable of measuring flare efficiencies and emissions in situ, essential...

Speaker 3: Deborah Grubbe

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 9:00am-9:30am

Speaker 2: Lloyd F. Colegrove

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 8:30am-9:00am

Refinery Power Outages-Caues, Costs & Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:30pm-5:00pm
Unplanned refinery shutdowns hit company earnings two ways: lost production and potential liabilities for excess flaring and unsafe operations. In...

Hazardous Material Transportation Perceived Risks & Risk Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:30pm-5:00pm
Overview of presentation: •Transportation Supply Chain & Network •Expansion of the System •Perceived Risks •Accident Rates •Transportation Risk...

Mercury Removal in Ethylene Plants: An Update and a Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:00pm-5:00pm
Ethylene producers have faced the challenge of feedstock contaminants for decades. Mercury is one of the contaminants often present in ethylene plant...

Cracking Furnace Line Flushing Pre-Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:00pm-4:15pm
The abundance of low cost shale gas has led to numerous projects in North America to expand existing or construct new ethylene production units. Most...

Case Study on SMALL-Scale LNG Facility Expansion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 3:30pm-4:00pm
With the influx of natural gas production throughout the United States, the small-scale LNG market is growing at a rapid pace. One option to take...

Consequence Modeling of Dynamic Source Terms

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:45am-11:15am
While several dispersion modeling tools provide modeling tools for static situations, it is challenging to model conditions when there are several...

Huaa...When Local Learning and Casual Sharing Is Not Enough

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:30pm-3:00pm
As a consequence of the Deepwater Horizon blowout and explosion, Bhopal and Piper Alpha, we have the PSM standard and SEMS rule. This helps ensure...

Changing Demographics: Preserving Safety and Increasing Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:45am-11:15am
While process plants under development hold promise for innovative technology, movement from analogue to digital control rooms, and the latest in...

Modelling Liquid Fuel Cascades with Open Foam

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 10:15am-10:45am
Modelling Liquid Fuel Cascades with OpenFoam M. Macchi1, J.X. Wen2*, K. Volkov1 and Y. Chung2 1Centre for Fire and Explosion Studies, Kingston...

Auditing Relief Systems Design Basis - Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 9:00am-9:30am
Auditing Relief Systems Design Basis - Best Practices Ever since OSHA implemented their National Emphasis Program in 2007, facility’s pressure relief...

Non-Conventional Methods of Obtaining Combustible Liquid Fuels

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 4:45pm-5:15pm
Introduction Limited world reserves of liquid fuel as well as the general trend to reduce atmospheric contamination pose many challenges for...

The Four Pillars of Industrial Energy Efficiency

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:30pm-3:00pm
Opportunities to improve plant performance and thus enhance energy efficiency across the CPI fall into four main categories: operational improvements...

CFD Modeling of LNG Spreading and Atmospheric Dispersion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:00pm-2:30pm
LNG release, spreading and vaporization lead to the formation of a flammable vapor cloud with high VCE risk. NFPA 59A Standard for the Production,...

CFD Modeling of Large Scale LNG Pool Fires

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 1:30pm-2:00pm
The computational fluid dynamics modeling tool FLACS has been widely used for detailed consequence modeling of flamable vapor dispersion and vapor...

Understanding Gas Blowby Scenario Calculations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 11:00am-11:30am
Gas blowby overpressure scenarios are routinely identified when analyzing vessels with liquid-level inlet control valves. Blowby can occur when this...

Autonomous Remote Gas Detection Using Optical Imaging Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 11:00am-11:30am
ExxonMobil Research Qatar has partnered with a U.S. based firm, Providence Photonics, to develop a Remote Gas Detection (IntelliRed TM ) technology...

Eli Lilly PSM Implementation Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 10:30am-11:00am
Eli Lilly and Company (a global pharmaceutical firm) undertook an initiative to implement a Process Safety Management Program Globally at...

Reliability: The Next Revolution in Process Manufacturing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 9:45am-10:00am
David Rosenthal, PE, CMRP is a Reliability Consultant representing his Reliability Strategy and Implementation Consultancy LLC firm. He previously...

NOx, NOx, Who's There - Steam Cracker or Smr? a Tutorial and Wrap-up

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 9:30am-10:00am
Now that the remaining pieces of the puzzle have fallen into place, it is instructive to revisit NOx abatement measures for steam cracking and steam-...

Automation Solutions for Processing Light Tight (Shale) Oil

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 4:30pm-5:00pm
Opportunity crudes from shale are more readily available in North America with incentives on cost. However, these typically lighter crude oils don’t...

Low Temperature / Auto-Refrigeration Incidents Panel Discussion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 4:15pm-4:45pm
A number of ethylene producers will share their experiences with low temperature / auto-refrigeration (near miss incidents, PHAs, mitigation, etc.)...

Molecular Modeling of Naphtha Catalytic Reforming

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 3:30pm-4:00pm
Molecular Modelling of Naphtha Catalytic Reforming Catalytic reforming is one of the most important refinery processes providing high octane number...

Relief Systems Design: Simplifying Assumptions Gone Wrong

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 11:15am-11:45am
The process of evaluating an entire facility’s relief and flare systems design can be extremely time consuming and costly. In most cases, simplifying...

Equations for Flammability Parameters, Pmax and KG

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 11:15am-11:45am
The maximum pressure of gas combustion, P max , and the deflagration index, K G ,are very important flammability parameters that are used for risk...

Perspectives on Ragagep

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 10:45am-11:15am
Recognized and Generally Accepted Good Engineering Practice or RAGAGEP is a fundamental building block of OSHA's PSM standard. OSHA has announced...

Impact of DDT on FPSO Explosion Risk Assessment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 10:45am-11:15am
In recent explosion accidents on onshore petrochemical facilities, it has been concluded that a deflagration-to-detonation-transition (DDT) took...

Ethylene Decomposition: A Review

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 9:45am-10:00am
Under conditions of high pressure and temperature, ethylene can decompose to methane and carbon. This highly exothermic reaction, once initiated, is...

Walk the Line

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 9:00am-9:30am
Walk the Line Jerry Forest Global Process Safety Manager Celanese 225 E. John Carpenter Freeway Suite 1200 Dallas, TX 75234 (214) 417-1920 Jerry...

Vinyl Chloride Monomer Explosion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 9:00am-9:30am
2007 LPS best paper

Hurricane Ike Recovery - Electrical & Instrument Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 8:30am-9:00am
On September 13, 2008 Hurricane Ike struck the Texas-Louisiana Coast causing severe damage to local chemical plant facilities and communities. This...

Engaging Senior Management In Process Safety: A Case History

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 8:30am-9:00am
Traditional PowerPoint style presentations are good for transferring information but were not found to be an effective medium for engaging senior...

Risk Adverse or Risk Ad Nauseam

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 8:30am-9:00am
The use of risk management techniques and tools has become more common place in the past few decades, but have we really learned how to use them...

Influence of Customers on PSM Programs - Hitting a Moving Target

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 8:00am-8:30am
What responsible organization does not aim for continual improvement in their PSM program? Lack of resources, lack of commitment, or even conflicting...
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