Process Design & Development

Identification of Process Hazards in Laboratories and Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
The focus of most laboratory experiments and piloting operations is the development of a new, innovative chemical process or the improvement of an...

Practical Process Integration Retrofit Part 5. Software Needs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Practical Process Integration Retrofit Part 5. Software Needs G.T.Polley In this final paper in our series on process integration retrofit we look at...

Re-Rating Ethylene Plant Equipment for Optimum Results

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Rerating of turbomachinery equipment installed in ethylene plants is a well established method of improving plant operation, whether it is capacity...

Shortcut Methodology in Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2009 - 4:00am
This session is devoted to short cut methods in pilot plants, including enhanced experimentation, multi-throughput methods, and use of modeling to...

Crystallization Process Development

eLearning (online) Course
An in-depth overview of what theories, methods and techniques should be on the radar of every engineer involved in crystallization processes and...

Integrated Process Synthesis

Public (classroom) Course
As a chemical engineer, before you can make proposed process alterations you must consider the potential investment return. Yet, typically this...

Basic Emergency Relief System Design

Public (classroom) Course
Preparing to use DIERS technology in your emergency relief system design - but not sure where to start? Attend this instructor-led, 3-day course for...

Scientific Design's Integrated Ethanol to EO/ EG Process

Conference Presentation
Southwest Process Technology Conference
Thursday, October 9, 2014 - 11:00am-11:30am
There has been a renewed interest lately in non-petroleum derived feed stocks for many chemical processes. Among the fermentation-derived feed stocks...

Understanding Crystallization and Crystallizers

October
2006
Fluids and Solids Handling
Lionel O'Young, Ketan D. Samant
Gain qualitative insight into the basic mechanisms of crystallization, the principles of crystallizer operation, and the ways in which these concepts relate to the selection and application of the various crystallizer configurations in industrial...

Design Reactors via CFD

December
2001
Reactions and Separations
Ahmad H. Haidari, Andre Bakker, Elizabeth M. Marshall
Using computational fluid dynamics to design commercial-size batch and continuous reactors can eliminate subjective experience and empiricism, leading to better-designed, more-efficient units.

Designing Multistage Agitated Reactors

January
2014
Reactions and Separations
Gregory Benz
This article bridges the gap between theory and practice for the design of continuous-flow mechanically agitated reactors, with a focus on mechanical and hydraulic issues.

Bridge the Gap with Semicontinuous Distillation

August
2001
Reactions and Separations
James R. Phimister ,  Warren D. Seider
This processing strategy combines the advantages of batch and continuous operation, providing flexibility and efficiency in a single design.

Piloting Bioreactors for Agitation Scale-Up

February
2008
Reactions and Separations
Gregory T. Benz
This article offers guidance on how to design appropriate experiments to measure scalable data for agitation in both aerobic and anaerobic bioreactors.

Optimizing Crystallizer Scaleup

June
2003
Fluids and Solids Handling
Wayne Genck
Explore how mixing parameters impact the crystallization process and recommend ways to improve the likelihood of successful scaleup. The concepts of nucleation and growth, types of mixing, design considerations, agitator parameters and scaleup...

Best Practices for Pilot-Plant Piping

April
2014
Fluids and Solids Handling
Richard Palluzi
Pilot-plant piping is subject to more-frequent modification than typical process plant piping, and must be able to accommodate a range of media, temperatures, and pressures during its lifetime. Use this guide to determine which piping, tubing, and fittings are optimal for your pilot plant application.

Increase Powder Flow via Gas Injection

July
2006
Fluids and Solids Handling
John W. Carson, Herman Purutyan, Thomas G. Troxel
Fluidization and air-assisted discharge are two ways to optimize fine-solids handling. However, the choice of technology is as important as designing and operating the system properly.

Selecting Laboratory Reactors

August
2007
Reactions and Separations
Francesco Picciotti, Marcello Picciotti
This article outlines some of the considerations involved in selecting and specifying a reactor system for research and development applications.

Reduce Piloting Time and Cost

July
2011
Process Development
David A. Berg, Michael T. Cleary
Pilot-scale experimentation is essential to establish a sound foundation for a new chemical processing unit. These best practices can reduce the time and cost involved in process development.

Designing Polymerization Reaction Systems

February
2016
Reactions and Separations
Shrikant Dhodapkar, Pradeep Jain, Carlos Villa
Important considerations in polymerization reactor design include heat removal, kinetics, and process dynamics, as well as polymer properties and product quality.

Put More Punch Into Catalytic Reactors

March
2003
Reactions and Separations
Ed Fontes, Olof Hernell, Phil Byrne
Using equation-based modeling to design these reactors can optimize their efficiency and throughput.

Evaluating the Economics of Desalination

December
2002
Heat Transfer
Hisham M. Ettouney, Hisham T. El-Dessouky, Peter J. Gowin, Ron S. Faibish
This article presents an in-depth analysis of thermal and membrane desalination economics and outlines a simple procedure for calculating the unit product cost for various desalination processes.

Understand Pilot-Plant Design Specifications

May
2016
Plant Design
Adam Whalley, P.Eng.,
Although pilot- and commercial-scale plants may appear similar, they must be designed with different objectives in mind. Find out how the design criteria for pilot and commercial plants differ, and why commercial specifications should not be applied to pilot plants.

Streamlining Crystallization Process Design

January
2004
Fluids and Solids Handling
Christianto  Wibowo, Lionel O'Young, Ka M. Ng
Use phase diagrams to develop reliable crystallization processes quickly and cost effectively.

Engineering Global Biological Solutions

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2014 - 11:15am-12:15pm
The past decades have seen biopharmaceuticals begin to dominate the drug development pathway and already we can see potent biologics bringing...

Impact of Recycling Light Olefins to the FCC

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2014 - 9:15am-9:30am
Recycling light olefin product streams back to a fluid catalytic cracking (FCC) unit has potential applications in US refineries due to the growing...

Gas Trial for FLNG Nearshore Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 2, 2014 - 2:00pm-2:30pm
Gas trial is the important process to evaluate Cargo System Performance for FLNG Project. Several methods are now being considered and we will...

Maximizing CO2 Uptake in Concrete Blocks Carbonation

Conference Presentation
AIChE Annual Meeting
Friday, November 8, 2013 - 9:15am-9:30am
Maximizing CO2 uptake in concrete blocks carbonationYixin Shao1* , Yaodong Jia1 , Zhen He2 and Liang Hu31Department of Civil Engineering , McGill...

Hot Water Flowthrough Pretreatment of Cellulosic Biomass

Conference Presentation
AIChE Annual Meeting
Friday, November 8, 2013 - 8:30am-8:45am
Transportation is a key energy use sector which will likely need liquid fuels for a long time if not indefinitely. Cellulosic biomass is a promising...

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