(657b) Incorporating Process Safety in Heat Exchanger Network Synthesis
AIChE Annual Meeting
2019
2019 AIChE Annual Meeting
Computing and Systems Technology Division
PSE Methods for Safety and Reliability
Thursday, November 14, 2019 - 8:19am to 8:38am
The traditional HEN synthesis literature primarily focuses on the economics of a network [5]. This may result in configurations that significantly increase the likelihood of a tube rupture. To counter this, there exists methods that can predict the pressure profile, and hence the severity, of a tube rupture [6]. This work proposes a metric to examine the safety of a network. A minimum threshold value can be established, which ensures a network is protected from the potential for overpressure. The possibility of a tube rupture is performed on every exchanger for every possible network. The consequence of the tube rupture is examined with different pressure relief valve sizes. Due to a tube rupture scenario being a dynamic event, accurate modeling requires simultaneously solving a series of nonlinear algebraic and partial differential equations (NAPDE). These equations are solved offline, and then imported to the HEN superstructure. The end result is a cost-effective HEN that achieves adequate protection from the possibility of a tube rupture.
References:
[1] Chan, I., Alwi, S. R. W., Hassim, M. H., Manan, Z. A., & Klemeš, J. J. (2014). Heat exchanger network design considering inherent safety. Energy Procedia, 61, 2469-2473.
[2] 2013 ASME boiler code & pressure vessel code. Section VIII: Rules for construction of pressure vessels. Division 1. (2013). New York, NY: ASME.
[3] API Standard 521. (2014). PressureâRelieving and Depressuring Systems.
[4] Simpson (1971). âHigh Pressure Gas-Filled Tubing Rupture in Liquid-Filled Heat Exchangersâ. Safety in Design and Operation of Venting Systems Symposium, American Institute of Engineers, California, USA.
[5] Yee, T. F., & Grossmann, I. E. (1990). Simultaneous optimization models for heat integrationâII. Heat exchanger network synthesis. Computers & Chemical Engineering, 14(10), 1165-1184.
[6] Harhara, A., Mannan, M. S., & Hasan, M. M. F. (2019). Modeling Shell Side Pressure Profiles for Heat Exchanger Tube Rupture Scenarios. AIChE 2019 Spring Meeting.