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Over the past five decades, anthropogenic carbon dioxide (CO2) emissions have increased from 2 Gigatons to 10 Gigatons. This rise in atmospheric CO2 levels has been correlated with a rise in global average temperatures and negative environmental effects. As a result, developing technologies capable of utilizing and reducing excess CO2 emissions is one of the grand engineering challenges of the 21st century.

Electrochemical reduction of CO2 to value-added chemicals (such as carbon monoxide (CO), methanol, formic acid, and ethylene) provides a promising solution to this problem. However, one major issue is the high overpotential associated with CO2 reduction – although the full-cell thermodynamic equilibrium potential for CO2 reduction to CO is 1.34 volts, a significant overpotential is required to form the CO2* intermediate. Reducing this overpotential reduces the cell energy requirement, thereby improving process economics and energy efficiency.

In this work, we will highlight recent advances in lowering cell overpotentials for the electrochemical reduction of CO2 to CO. First, we examine the effect of electrolyte composition on the cell potential required for CO2 reduction. Using potassium hydroxide (KOH) as an electrolyte, overpotentials of only 0.26 V are possible. Second, we examine the effects of gold nanoparticles supported on multi-walled carbon nanotubes as a cathode catalyst for CO2 reduction to CO. In combination with KOH electrolyte, this catalyst has the lowest overpotential (0.16 V) reported in literature. Third, we report the effect of alternate (non-oxygen evolution) anodic reactions. Using oxidation of glycerol, an onset potential of just 0.85 V is possible.