(641a) Direct Conversion of Lignocellulosic Biomass to Drop-In Hydrocarbon Fuel | AIChE

(641a) Direct Conversion of Lignocellulosic Biomass to Drop-In Hydrocarbon Fuel

This research reports an innovative process (HDA) for producing fuel-grade hydrocarbon from lignocellulosic biomass. The process directly converts polysaccharides in lignocellulosic biomass to furan-based precursors for producing fuel-grade hydrocarbons in one step under mild conditions without prior pretreatment and saccharification of the feedstock biomass. Specifically, in the presence of acetone, halide salt, and small amount of mineral acid, the lignocellulosic biomass undergoes hydrolysis of polysaccharides (both cellulose and hemicellulose) to monosaccharides, dehydration of the monosaccharides to furfural (from pentoses) and hydroxymethylfurfural (HMF, from hexoses), and aldol-condensation of HMF and furfural with acetone, and ends up with the formation of furan-derived oxygenates (furfural- and HMF-acetone adducts) with chain length of C5–C15. The resultant furan-based precursors can be subsequently converted to fuel-grade hydrocarbons via hydrogenation. The process integrates the three reactions (Hydrolysis-Dehydration-Aldol condensation) in one step, and is abbreviated as HDA. At the conditions of 120-140°C and 1-2hour, cellulose and hemicellulose in lignocellulosic material (e.g., ground or chipped wood) were completely hydrolyzed into sugars, and more than 80% of the sugars were selectively converted to the furan-acetone adducts. Meanwhile, lignin in the biomass is extensively depolymerized and extracted. Preliminary evaluation indicated the HDA lignin has high purity, low molecular weight with narrow distribution, and good reactivity. The lignin is expected to have great potential in co-products development.