Process Safety

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Process Safety Boot Camp

Face-to-Face
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

CSB Investigation of Chevron Richmond Refinery Fire

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
On August 6, 2012 a hydrocarbon fire occurred at approximately 6:30 p.m. in the crude unit of the Chevron Richmond Refinery in Richmond, California...

Retrofitting Burner Management Systems At Existing Furnaces

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Retrofitting Burner Management Systems at Existing Furnaces This paper presents a pragmatic approach for how to retrofit and safely operate the...

Furnace Burner Management Practices within Nova Canada

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Furnace Burner Management Practices within Nova Canada The focus of this paper will be on the cracking heaters at the NOVA Chemicals Corunna site,...

Lessons Learned From Fire in Air Supply Ducts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
ABSTRACT Submitted for consideration to the 47 th LPS on Oct 31, 2012 Title: Lessons Learned from Fire in Air Supply Ducts Primary author: Al Waller...

LNG Technology Development at Air Products

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
This presentation will trace the beginning of MCR (mixed components refrigerant) and use of Coil Wound Heat Exchanger, from helium recovery to the...

Effect of Flammable Cloud Treatment On Predicted Blast Loads

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Effect of Flammable Cloud Treatment on Predicted Blast Loads J. Kelly Thomas and Jihui Geng Baker Engineering and Risk Consultants 3330 Oakwell Court...

Blacks Swans, White Swans and Fifty Shades of Grey

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Last year at the Global Congress for Process Safety we presented a paper entitled, “Beware of the Black Swan: The Limitations of Risk Analysis for...

Process Safety in Power Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Process Safety is a very common and used topic in the chemical industry. According to CCPS, an incident is reported as a process safety incident if...

QRA Method for Liquified Natural Gas (LNG) Filling Stations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Summary This paper describes a method to calculate risks generated by liquefied natural gas (LNG) filling stations for road trucks. An increasing...

Sound Alarm Management Improves Safety and Profitability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
At the core of ethylene manufacturing, plant operators play a critical role in maintaining safe, sustainable and profitable production. For nearly...

Visual Aid to Reduce Spurious Trips and Nuisance Alarms

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
HAZOP and Safety Integrity Level (SIL studies encourage adding safeguards such as alarms and trip with little consideration for cost or operability...

Update of the Activities of the NOx Safety Task Group

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
The initial AIChE Task Group for NOx Safety was set up following a disclosure of significant accumulations of the NOx compound, N 2 O 3, in an...

MAPD Stability and Management in Ethylene Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Abstract MAPD Stability and Management in Ethylene Plants Accumulation of C3 (MAPD, Methyl Acetylene & Propadiene) and C4 (VA, Vinyl Acetylene)...

Preventing Process Safety Problems of Tomorrow, Today!

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
The most cost effective time for implementing process safety design elements is during the planning stages of the project management process. Gap:...

Snares to LOPA Action Items

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Snares to LOPA Action Items Glenn Rozmus, Dustin J. Smith, Dick A. Baum Greater numbers of action items are being generated from the LOPA process as...

PSM Challenge for Unregulated Upstream Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
May 1, 2013
Upstream oil and gas facilities are typically exempt from the OSHA Process Safety Management (PSM) standard; however, in light of recent regulatory...

Development of Heat Exchangers for Use As Replacement Plates

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Development of Heat Exchangers for Use as Replacement Plates In Distillation Columns: Proof of Concept and Collection of Design Information 2 Graham...

Increasing the Agility of Process Safety Management Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The Process Industry is constantly adapting to change. High prices of raw materials, new materials for construction, and advances in technology...

Operational Discipline: Panacea for Performance?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Over the last few years, many companies have had an increased focus on implementing or upgrading programs to improve operational discipline (OD) in...

Flammable Vapor Explosion At Dupont Yerkes Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
This case study examines a November 9, 2010, explosion at an E.I. duPont de Nemours and Co. Inc., Yerkes chemical plant in Buffalo, New York when a...

Process Safety Management Mentoring: Developing Leaders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Process Safety Management Mentoring: Developing Leaders The first pillar of Risk Based Process Safety Management is "Commitment to Process Safety." A...

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

Conduct of Operations Best Practice Networks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Conduct of Operations Best Practice Networks Marco Vela Corporate Process Safety Engineer Celanese 1601 West LBJ Freeway Dallas, TX 75234 (214) 417-...

A Systematic Approach to Relief System Evaluation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Managing the lifecycle of relief and flare systems data is complex and fraught with challenges and risks, whether the work is performed internally or...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Safety Controls, Alarms, and Interlocks As IPLs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Layers of Protection Analysis (LOPA) involves the analysis of the sequence of events leading to an identified scenario. This analysis yields an...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

Process Safety As a Career Foundation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The foundation of one’s profession can have an exponential effect on the lifelong development of their careers. There may be no stronger launching...

Assessing the Hazard of Marginally Explosible Dusts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
With the current focus on combustible dust hazards in industry, an increasing number of dusts are being tested by facilities to determine their...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

Identifying Root Causes in Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
AIChE 9th Global Congress on Process Safety April 28-May 1, 2013 San Antonio, TX Call for Papers Title: Identifying Root Causes in Auditing Authors:...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

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