Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Process Development Symposium

March 6, 2012
Are you up on the latest in product and process development? Join us to broaden your knowledge and to discuss technical issues such as scale-up problems as well as non-technical...

February 2014 CEP Preview

February 13, 2014
This month CEP looks at controlling boiler emissions, reviews distillation revamp pitfalls to avoid, and presents an unconventional approach to process safety.

Thomas Braun Talks about DrumQuik Pro

March 31, 2011
At the 2011 AIChE Spring Meeting and the Global Congress on Process Safety, Thomas Braun of Colder Products talks about their DrumQuik Pro product. Watch him explain how it works...

Middle East Process Engineering Conference 2013

August 6, 2013
“Overcoming Future Challenges through Engineering Excellence” will be the theme of the 2nd Middle East Process Engineering Conference (MEPEC 2013), Sept. 29–Oct. 2, 2013 at the...

Shell's Prelude FLNG Completes Major Construction

January 22, 2016
Shell has sent out a video update as its revolutionary Prelude floating liquefied natural gas (FLNG) project winds up major construction in Samsung’s Geoje shipyard in South Korea...

[Presentation] Dust Explosions

March 23, 2010
Catastrophic dust explosions in 2003 and 2008 have placed an increased emphasis on the prevention and mitigation of dust explosions. In response to these incidents and subsequent...

What Grandfather Clause Never Told Me

April 18, 2011
So how exactly does one appropriately invoke the Grandfather Clause? It's an option that's easily abused—and sometimes severely so. Read more about what it's purpose is, how...

January 2013 CEP Preview

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January 10, 2013
This month, CEP takes a close look at loop tuning, with a look at guidelines and strategies. You'll also have a chance to learn more about improving process hazard analysis (full-...

March 2015 CEP Preview

March 9, 2015
This month CEP features a look at lignocellulosic biofuels, from various production processes to what's needed to scale up bioenergy operations.

Guidelines for Implementing Process Safety Management, 2nd Edition

June, 2016
The 2 nd edition provides an update of information since the publication of the first edition including best practices for managing process safety developed by industry as well as incorporate the additional process safety elements. In addition the book includes a focus on maintaining and improving...

Atmospheric Tank Failures: Mechanisms and an Unexpected Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 4:05pm-4:35pm
Most of the literature on catastrophic failures of low pressure tanks focuses on the ignition of explosive mixtures in the vapor space of those tanks...

Manage Risk and Improve Production Start-up of Capital Projects

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 1:00pm-1:30pm
In the final phases of a capital project, there are periods of high risk and several opportunities to shorten the time to full, on-spec production...

Revitalizing Auditing Practices - One Company's Journey

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 10:15am-10:45am
Auditing can become a mundane and unsuccessful task when done repeatedly the same way by the same personnel. Auditors can get ‘stuck in a rut’ and...

Steam System Control and Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 9:00am-9:30am
Control of the overall steam system in a refinery or a large petrochemical plant can be one of the most difficult automation challenges, yet one of...

Conducting a Human Reliability Assessment to Support PHA and LOPA

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 13, 2016 - 8:00am-8:30am
PHA and LOPA facilitators may struggle with Human Factors and Administrative controls in their team sessions for a variety of reasons. These could...

Case Study on Inspection of Radiant Heater Ethylene Cracker Tubes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 4:05pm-4:30pm
A tube crawler has been developed to quantify the carburization in 25%Cr-35%Ni alloy tubes used in furnaces for ethylene production. Eddy current...

Forge Bonding: A Safer Metal Joining Process

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 4:00pm-4:30pm
When planning in-service repairs or enhancements that involve the joining of metals; sparks, flames and even elevated temperatures are a concern for...

Flameless Vent Testing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 3:30pm-4:00pm
Flameless vents were developed and marketed for the first time over 25 years ago. The technology has evolved and been applied effectively in a wide...

NFPA Combustible Dust Standards - 2016 Update

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:30pm-3:00pm
Every year, destructive and deadly dust-related fires and explosions affect a wide range of industries around the globe. In the United States alone,...

CSB Recommendations: Gems, Gewgaws, and Buried Treasure

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:30pm-3:00pm
The US Chemical Safety and Hazard Investigation Board (CSB) was authorized by the Clean Air Act Amendments of 1990 (CAAA) and began operation in 1998...

Risk Based Process Safety Program in R & D Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:30pm-3:00pm
Research & Development facility comprises of pilot plants & laboratories which are designed & constructed to perform new experiments/...

Improving Learning through Interactive Case Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:00pm-2:30pm
Tragically, there is no shortage of case studies available to share learnings from catastrophic incidents across many industries, but we do not seem...

Design Considerations for Oily Water Lift Stations at Refineries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:00pm-2:30pm
Oily water, a mixture of hydrocarbon residues and water, is contaminated water released during normal operations at an oil refinery. An oily water or...

Combustible Dust Hazard Assessment: A Risk Based Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 1:30pm-2:00pm
A CCPS Concept Book on performing Combustible Dust Hazard Assessments (CDHA) will be published later this year. This book is not meant to duplicate...

Feasibility Study for Hydrogen Sulfide (H2S) Optical Gas Imaging

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 1:30pm-2:00pm
Infrared (IR) cameras have been used extensively to detect hydrocarbon leaks from process equipment for both process safety and environmental...

Risk Criteria Selection and the Impacts on the LOPA Process

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 1:30pm-2:00pm
In the CCPS book Layer of Protection Analysis – Simplified Process Risk Assessment, Layers of Protection Analysis (LOPA) is initially described as...

Update on OSHA PSM RAGAGEP Guidance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 10:15am-10:45am
Abstract RAGAGEP in PSM Enforcement (RAGAGEP 201) James R. Lay, PE Lisa A. Long Mike L. Marshall, PE Jeffrey J. Wanko, PE In 2015 OSHA issued...

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