Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Development of Heat Exchangers for Use As Replacement Plates

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Development of Heat Exchangers for Use as Replacement Plates In Distillation Columns: Proof of Concept and Collection of Design Information 2 Graham...

Operational Discipline: Panacea for Performance?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Over the last few years, many companies have had an increased focus on implementing or upgrading programs to improve operational discipline (OD) in...

Flammable Vapor Explosion At Dupont Yerkes Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
This case study examines a November 9, 2010, explosion at an E.I. duPont de Nemours and Co. Inc., Yerkes chemical plant in Buffalo, New York when a...

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

Process Safety Management Mentoring: Developing Leaders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Process Safety Management Mentoring: Developing Leaders The first pillar of Risk Based Process Safety Management is "Commitment to Process Safety." A...

A Systematic Approach to Relief System Evaluation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Managing the lifecycle of relief and flare systems data is complex and fraught with challenges and risks, whether the work is performed internally or...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Process Safety As a Career Foundation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The foundation of one’s profession can have an exponential effect on the lifelong development of their careers. There may be no stronger launching...

Assessing the Hazard of Marginally Explosible Dusts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
With the current focus on combustible dust hazards in industry, an increasing number of dusts are being tested by facilities to determine their...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

Worker Behavior Changing by Dynamic Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
INTRODUCTION The chemical industries need appropriated project of process to control safety and production avoiding accidents and environmental...

Defining and Creating Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
The continuous drive for excellence in our industry reaches all segments and disciplines of our organizations. The goal to improve the safety of our...

Explosibility of Nano-Sized Metal Powders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Industrial accidents in the metal processing industries are not uncommon. Some of these accidents are in the form of dust explosions or flash fires...

Ragagep 101

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) play an important role in US-OSHA’s Process Safety Management standard (29...

Application of Lagging Indicators in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Application of lagging indicator in Japan Japan Petrochemical Industry Association is a group composed by the petrochemical manufacturers established...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Where Process Safety Must Move

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Description: Process safety has long embodied the adage, “If you always do what you’ve always done, you’ll always get what you’ve always got.”...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...

Process Safety: From Concept to Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Process Safety: From Concept to Commissioning Process safety is an essential component in all phases of project design, from initial research and...

9th GCPS Opening Plenary Speech

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Welcome to San Antonio, to the 2013 Spring AIChE Meeting, and to the 9 th Global Congress on Process Safety.

LNG Safety - II

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2009
This session presents advancements in LNG safety in LNG baseload and receiving terminals, LNG ships and other related areas. LNG Vapor Dispersion...

Risk Criteria

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2009
The new CCPS Guidelines for Establishing Risk Criteria will be published in mid-2009. This session includes papers regarding the development and...

Applications of Risk Analysis Techniques

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2009
Hazard identification and risk assessment continue to be a critical part of the process safety efforts in process plants. Papers highlighting methods...

Managing Organizational Change

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2009
Management of Change has long been recognized as a fundamental cornerstone of a process safety program. Through the years, most companies have...

Audits, Inspection and Regulation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2009
In the past few years, we have seen renewed emphasis on PSM through OSHA’s National Emphasis Programs and Homeland Security new Chemical Security’s...

Transportation Risk

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 28, 2009
Transportation Risk Assessment (TRA) is an essential aspect of risk management. TRA manages transportation risks by considering hazards, routes, and...

Food and Consumer Products Process Hazards

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 28, 2009
The Food and Consumer Products area has significant hazards and risks from dust and flammable liquid explosions as well as from toxic releases...

Process Safety Metrics and Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 28, 2009
This session features presentations focusing on using the new CCPS Process Safety Metrics and other metrics to drive continual improvement in a...

Mechanical Integrity - State of the Art

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 28, 2009
This session presents papers on the latest mechanical integrity concepts, practices and programs. All aspects of mechanical integrity are covered,...

Hazard Evaluations and Layer of Protection Analyses

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 28, 2009
Process hazard analyses (PHAs) and their extension into LOPAs and Safety Integrity Level (SIL) determinations continue to be central to loss...

Tools to Identify Hazards

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 27, 2009
Personnel involved with day-to-day plant operations maintain an important role in the hazard identification and risk assessment (HIRA) process. These...

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