Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

More LOPA Misapplied: Common Errors and How to Avoid Them

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 4, 2012
Layer of Protection Analysis (LOPA) continues to be more and more widely utilized in the Petrochemical and other industries. LOPA is a “simplified”...

Beware of the Black Swan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 4, 2012
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to...

Proven in Use (What's the Quality of Your Data)

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 4, 2012
To perform LOPA's, fault tree analysis, SIL verifications and other quantitative likelihood analyses requires data. As much as everyone wants data,...

Modeling of Ground Flare Pits

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 4, 2012
New LNG liquefaction facilities have been configured to include large ground flares to allow for the safe combustion of large volumes of combustible...

A Pre-Plan for Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM)...

Fire From Iron

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust...

Why Smaller Companies Struggle with Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Proposed title: Why smaller companies struggle with Process Safety Author: John Herber, Principal Consultant, Process Hazard Management Services, LLC...

Opportunities and Challenges for Advanced Biofuel Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Biofuels have been criticized for leading to rise in food costs. Advanced biofuels steer clear of this controversy as they are produced mostly from...

Process Safety - Management or Leadership?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Process Safety Management is often presented as technically complex, requiring a large staff of engineers and specialists with an array of tools and...

Eliminating Difficult Start Ups with State Based Controls

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Some processes are just difficult to start up. Every year, significant production is lost due to start up delays, product quality issues after...

Auto Refrigeration and Metal Embrittlement

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Abstract AIChE Housten Conference April 1-4 2012 Loss Of Containment Protection Auto Refrigeration and Metal Embrittlement Tys Koerts Sr. Process...

Maintain Safety Excellence in Laboratory Test Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Our laboratory contains calorimeters to characterize reactive chemical hazards and multiple different instruments to characterize both dust and gas/...

Gains From Getting near Misses Reported

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by...

Refinery-Wide Topics for Profitability, Reliability and Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety...

Relief Design for Laboratories and Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Relief evaluation and system design for laboratories and pilot plants presents unique challenges to the relief designer. Relief devices designed for...

Critical Alarm Management : Connecting the Dots

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
In the aftermath of some high profile national security incidents, investigations starting with the catastrophe or near miss and working backwards...

Operational Group for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic...

Practical Process Integration Retrofit Part 3. Path Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Practical Process Integration Retrofit Part 3. Path Analysis G.T.Polley The concept of transferring heat along paths was first suggested by Dhole [1...

Process Safety Regulations - Blessing or Curse?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Are Process Safety / Risk Management regulations a blessing or a curse? The answer of course is “it depends.” There is little doubt that Process...

The Benefits of a Risk-Based Approach to Facility Siting

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Facility Siting has come under increasing scrutiny in recent years, and is an important aspect of process safety for plant personnel and their...

Go out and lead on Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
This paper will share the UK's experience of risk control for major hazards and will emphasise the key role corporate governance and leadership plays...

An Introduction to Assessing Process Hazards

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment,...

Safety Management System Challenges for Small Companies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Ester Brawley, Steve Maher “Unique Challenges Facing Small Companies Developing and Implementing PSM” Small Companies that are subject to PSM face...

Tutorial on Combustible Dust

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Recent catastrophic dust explosions, the combustible dust National Emphasis Program (NEP), and OSHA proposed rulemaking, have increased awareness of...

Taking a Risk for Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs...

Using Alarms As a Layer of Protection

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Alarms and operator response are one of the first layers of protection in preventing a plant upset from escalating into a hazardous event. This...

Use PFFM Instead of Hazop

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
While accepted world-wide as being the standard for process hazard analysis for many years, the HazOp review technique is cumbersome. This drives the...

Process Safety Management Training for New Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Abstracts Project: PSM training for new Engineer Presenter: Name VIGNALE, Alberto Eduardo Telephone +54-3487-444372 e-mail alberto.e.vignale@monsanto...

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Avoiding Common PHA Mistakes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Leveraging PSM to Implement Key Elements of a SIS Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
The International Electrotechnical Commission (IEC) 61511 standard, “Functional Safety – Safety Instrumented Systems for the Process Industry Sector...

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