Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Update on OSHA PSM RAGAGEP Guidance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 12, 2016
Abstract RAGAGEP in PSM Enforcement (RAGAGEP 201) James R. Lay, PE Lisa A. Long Mike L. Marshall, PE Jeffrey J. Wanko, PE In 2015 OSHA issued...

Dynamic Barrier Management - Addressing the Reality

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 12, 2016
Barrier-based safety programs are increasingly being used to manage high hazard facilities safely. Typical tools include bow tie diagrams which map...

Is a Two-Inch Hole Adequate for a Siting Study?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 12, 2016
For several decades now, many consequence-based siting assessments (e.g., API RP 752) have relied upon a two-inch hole to represent what is termed a...

Sustainable Productivity and Zero Harm in Practice

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
With each passing generation, the world seems to become a better place to live in. What seemed to be an unimaginable goal/impossible task yesterday,...

La Educacion EN Seguridad De Procesos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
LA EDUCACION EN SEGURIDAD DE PROCESOS Karina Isabel Peñaflor 1 , 1 Pan American Energy LLC Alem 1180 - Ciudad Autónoma de Buenos Aires Buenos Aires...

Compressor for Ethylene Plants - 101 Tutorial Session

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
Selection and application of large compressors in Ethylene Plant service will be presented. Details will include: Machine overview, operation,...

High / Continuous Demand Hazardous Scenariosin LOPA

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
Layer of protection analysis (LOPA) has become one of the most important risk analysis techniques in the process industry to determine the integrity...

A Career in Process Safety: 50 Years of LPS

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
Drawing from a career from 1962 through 2016 in the chemical and process industries, this paper will describe some informal practices of process...

Making Process Safety Personal - Engaging the Front Line

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
The front line is instrumental in implementing process safety, Yet they are rarely engaged in meaningful process safety discussions. We tend to...

Beyond HAZOP and LOPA - Four Different Company Approaches

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 11, 2016
Stepping Beyond HAZOP and LOPA J. Wayne Chastain, P.E. Eastman Chemical Company P.O. Box 511 B-18 Kingsport, TN 37662 (423) 224-0553 chastain@eastman...

Automation Solutions for Processing Light Tight (Shale) Oil

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Opportunity crudes from shale are more readily available in North America with incentives on cost. However, these typically lighter crude oils don’t...

Molecular Modeling of Naphtha Catalytic Reforming

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Molecular Modelling of Naphtha Catalytic Reforming Catalytic reforming is one of the most important refinery processes providing high octane number...

Relief Systems Design: Simplifying Assumptions Gone Wrong

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
The process of evaluating an entire facility’s relief and flare systems design can be extremely time consuming and costly. In most cases, simplifying...

Equations for Flammability Parameters, Pmax and KG

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
The maximum pressure of gas combustion, P max , and the deflagration index, K G ,are very important flammability parameters that are used for risk...

Perspectives on Ragagep

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Recognized and Generally Accepted Good Engineering Practice or RAGAGEP is a fundamental building block of OSHA's PSM standard. OSHA has announced...

Impact of DDT on FPSO Explosion Risk Assessment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
In recent explosion accidents on onshore petrochemical facilities, it has been concluded that a deflagration-to-detonation-transition (DDT) took...

Ethylene Decomposition: A Review

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Under conditions of high pressure and temperature, ethylene can decompose to methane and carbon. This highly exothermic reaction, once initiated, is...

Walk the Line

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Walk the Line Jerry Forest Global Process Safety Manager Celanese 225 E. John Carpenter Freeway Suite 1200 Dallas, TX 75234 (214) 417-1920 Jerry...

Engaging Senior Management In Process Safety: A Case History

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Traditional PowerPoint style presentations are good for transferring information but were not found to be an effective medium for engaging senior...

Risk Adverse or Risk Ad Nauseam

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
The use of risk management techniques and tools has become more common place in the past few decades, but have we really learned how to use them...

Hurricane Ike Recovery - Electrical & Instrument Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
On September 13, 2008 Hurricane Ike struck the Texas-Louisiana Coast causing severe damage to local chemical plant facilities and communities. This...

Compliance: The Necessary Evil

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Compliance: The Necessary Evil Compliance is not optional. Where process safety regulations are in place and enforced, failure to comply puts one’s...

Are Unconfined Hydrogen Vapor Cloud Explosions Credible?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
A question is frequently raised by owner/operators of chemical processing and refinery sites as to whether unconfined hydrogen vapor cloud explosions...

Process Safety Culture - Making This a Reality

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
There is a lot of attention on Process Safety Culture. Many implementers see this as an intangible attribute of a company or site. Others see this as...

Mechanical Integrity 101 for Process Safety Professionals

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
This paper prepares you to evaluate your existing practices versus recognized codes and standards and then to efficiently improve or develop and...

Risk Assessment Challenges to 20:20 Vision

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
A wide variety of hazard identification and risk analysis techniques are available. All techniques require knowledge in the fundamentals of the...

Steam Trap Maintenance and Design for Energy Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
Steam availability is a key resource and constraint in an ethylene plant and where turbines are used for energy optimization. A steam leak and steam...

CO2 BACT Preparation and Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
ABSTRACT AIChE 2014 SPRING CONFERENCE – ENVIRONMENTAL AND WATER SOLUTIONS SESSION AUTHORS Joseph W. Guida, PE – Director, Process Technology and...

New Silicon-Carbide Joining Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
FM Technologies, Inc. (FMT) has developed new methods for joining SiC-to-SiC and SiC-to-metal for use in ethylene production. Global production of...

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