Asset Integrity and Reliability

Asset integrity, the RBPS element that helps ensure the equipment is properly designed, installed in accordance with specifications, and remains fit for use until it is retired, is one of the nine elements in the RBPS pillar of managing risk.  In an Introduction to Asset Integrity and Reliability, the attributes of a risk-based management system for ensuring the integrity and reliability of critical equipment and safety systems are described.

For more information on managing risk, read CCPS' Guidelines books.

CCPS' Process Equipment Reliability Database (PERD) is aimed at providing data to help effectively and efficiently implement an asset integrity and reliability program.

Sponsored Webinar: Essentials of PRV Stability

Live Webinar
Live Wednesday, September 13, 2017 - 2:00pm-3:00pm
Could undetected pressure relief valve (PRV) installation instability be putting your facility at risk? Join this webinar to find out. In this 60-minute ioMosaic sponsored webinar, gain a better understanding of the risks associated with potentially unstable PRV installations. Then, investigate how...

Case Study on SMALL-Scale LNG Facility Expansion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 28, 2015
With the influx of natural gas production throughout the United States, the small-scale LNG market is growing at a rapid pace. One option to take...

CFD Modeling of LNG Spreading and Atmospheric Dispersion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 27, 2015
LNG release, spreading and vaporization lead to the formation of a flammable vapor cloud with high VCE risk. NFPA 59A Standard for the Production,...

Reliability: The Next Revolution in Process Manufacturing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 27, 2015
David Rosenthal, PE, CMRP is a Reliability Consultant representing his Reliability Strategy and Implementation Consultancy LLC firm. He previously...

Turnaround Excellence - Key Success Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 4, 2012
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Refinery-Wide Topics for Profitability, Reliability and Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 15, 2011
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Risk-Based Mechanical Integrity - Beyond Fixed Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 22, 2010
This paper presents approaches to provide a safer operating plant by extending mechanical integrity to all process equipment using a risk-based...

Prevent the Next Catastrophe

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 28, 2017
With the increasing complex manufacturing processes and environmental regulations, and the challenges to retaining knowledge from retiring employees...

New Guidelines for Managing Asset (Mechanical) Integrity

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 29, 2017
Ensuring the initial and ongoing integrity of process equipment, including instrumentation and safety systems, has become known as asset integrity...

Ageing Assets in the Process Industry -  an Holistic View

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 28, 2017
Introduction: Ageing is something natural. Everything is ageing including us as human beings. When we get older we will visit a doctor more often, we...

Managing Risk through Integrity Operating Windows

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 28, 2017
A comprehensive asset integrity management (AIM) program is essential to reducing risk of operations to as low as practicable. Risk profiles should...

New Perspectives on Refinery Corrosion and Integrity Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 28, 2017
   “New Perspectives on Refinery Corrosion and Integrity Management”   Kjell Wold Global Business Development Manger - Roxar Flow Assurance...

Sponsored Webinar: Optimizing LOPA

Archived Webinar
May 6, 2015
This presentation is an overview of the LOPA process. How/why it is used instead of, or in addition to HAZOPs and What-Ifs to identify hazardous scenarios. It discusses best practices on conducting a LOPA review, as well as initiating event, and to determine whether safeguards qualify as...

Sponsored Webinar: How Process Engineers Are Impacted by Mechanical Integrity

Archived Webinar
Apr 30, 2014
Process Engineers are instrumental to the design, production, and safe operation of oil, gas and petrochemical facilities. Of equal criticality is the Mechanical Integrity department, which helps contribute to the continuing availability and safe operation of the equipment residing in the facility...

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Dynamic Barrier Management - Addressing the Reality

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 12, 2016
Barrier-based safety programs are increasingly being used to manage high hazard facilities safely. Typical tools include bow tie diagrams which map...

Detail Analysis of Caustic Tower Fouling Mechanism

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 31, 2014
To ensure the successful chemical treatment of a caustic system, fouling mechanisms must be identified and their respective contributions to the...

Advances in Automation: Wireless the Enabler

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 31, 2014
Older refineries and petrochemical facilities were built with the minimum amount of instrumentation, only that which was necessary to safely operate...

Moving Forward as On-Line Analyzers Improve

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 31, 2014
Online analyzers and sensors offer significant improvements to processes. They greatly enhance process control helping to insure consistent product...

Turbine Oil Varnish Development in Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 31, 2014
This document describes the potential problems, mitigation measures, maintenance, oil health, and the state-of-the-art technological aspects of...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

Advances in Automation: Wireless the Enabler

Conference Presentation
Southwest Process Technology Conference
October 4, 2013
Older refineries and petrochemical facilities were built with the minimum amount of instrumentation, only that which was necessary to safely operate...

Simplify Reliability Analysis of Chemical Processes

July
2002
Safety
Farshad Nourai
Originally developed for discrete manufacturing, this method can be applied to process units to detect which components may fail, and correct the situation before trouble happens.
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