Learn From Experience

Metrics provide direct feedbacks on the workings of RBPS systems, and leading indicators provide early warning signals of ineffective process safety results. Organizations must use their mistakes and those of others as motivation for action and view as opportunities for improvement.

Process Safety Lessons Taught from Experience

eLearning (online) Course
This certificate is designed to provide insight into important case histories related to process safety. By learning from the mistakes of others, the...

Incident Investigation

Instructor-led (classroom) Course
Incidents are minor occurrences and are often the result of a single failure or defect. Join Incident Investigation expert Brian Kelly for an in-...

Guidelines for Acquisition Evaluation and Post Merger Integration

June, 2010
It is crucial for process safety professionals to be aware of best practices for post merger integration at any level. A compilation of industry best practices from both technical and financial perspectives, this book provides a single reference that addresses acquisitions and merger integration...

Guidelines for Developing Quantitative Safety Risk Criteria

August, 2009
Written by a committee of safety professionals, this book creates a foundation document for the development and application of risk tolerance criteria. Helps safety managers evaluate the frequency, severity and consequence of human injury Includes examples of risk tolerance criteria used by NASA,...

Incidents That Define Process Safety

March, 2008
Incidents That Define Process Safety describes approximately fifty incidents that have had a significant impact on the chemical and refining industries' approaches to modern process safety. Events are described in detail so readers get a fundamental understanding of the root causes, the...

Guidelines for Risk Based Process Safety

March, 2007
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices.

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Guidelines for Investigating Chemical Process Incidents, 2nd Edition

March, 2003
This book provides a valuable reference tool for technical and management personnel who lead or are a part of incident investigation teams. This second edition focuses on investigating process-related incidents with real or potential catastrophic consequences. It presents on-the-job information,...

Revalidating Process Hazard Analyses

February, 2001
The foundation of any successful process safety program is a current set of process hazard analyses (PHAs) for each of its processes. Revalidating PHAs to keep them up to date and applicable is a must. This book is derived from the experience of many companies in the chemical and hydrocarbon...

Tools for Making Acute Risk Decisions with Chemical Process Safety Applications

August, 1994
The complexity of today's risk decisions is well known. Beyond cost and risk there are many other factors contributing to these decisions, including type of risk (such as human injury or fatality), the economic impact on the local community, profitability, availability of capital, alternatives for...

Guidelines for Implementing Process Safety Management Systems

April, 1994
The causes of catastrophic accidents in the process industries, now recognized as complex and interrelated, need to be matched by multi-faceted technical management systems. These principles apply to companies of any size and to a full range of industries beyond the chemical industry, such as pulp...

CEP: Process Safety Beacon - Mechanical Integrity of Tubing

Process Safety Beacon
Proper installation, maintenance, and inspection of metal tubing is important in preventing fires and toxic material releases in process plants. Do not forget about tubing just because it is usually small. Even a small leak can cause a fire that can...

Safety in the LNG Value Chain

Dec 12, 2012
In this webinar, presenters describe and examine potential LNG (liquefied natural gas) hazards and risk-reduction methods for the LNG value chain ―...

Fatal Exposure: Tragedy At DuPont

Global Congress on Process Safety
Apr 4, 2012
This investigation by the United States Chemical Safety and Hazard Investigation Board (CSB) provides unique lessons in process safety. Three...

Explosion at T2 Laboratories

AIChE Webinar
Sep 22, 2010
This webinar discusses the CSB investigation and findings related to the explosion and chemical fire at T2 Laboratories, Inc. in December 2007.

Recommended Industry Process Safety Metrics

CCPS Webinar
Feb 13, 2008
The BP US Refineries Independent Safety Review Panel (“Baker Panel”) and US Chemical Safety Board each recommended improved industry-wide process...

Introduction to Flammable Materials

AIChE Webinar
Feb 17, 2009
This webinar will provide a basic introduction to flammable materials with the purpose of providing valuable information that a practicing engineer...

Guidelines for Auditing Process Safety Management Systems, 2nd Edition

February, 2011
This book discusses the fundamental skills, techniques, and tools of auditing, and the characteristics of a good process safety management system. A variety of approaches are given so the reader can select the best methodology for a given audit. This book updates the original CCPS Auditing...

An Introduction to Assessing Process Hazards

Global Congress on Process Safety
Apr 3, 2012
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment,...

Operational Group for Process Safety

Global Congress on Process Safety
Apr 3, 2012
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic...

Gains From Getting near Misses Reported

Global Congress on Process Safety
Apr 3, 2012
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by...

Go out and lead on Process Safety Management

Global Congress on Process Safety
Apr 3, 2012
This paper will share the UK's experience of risk control for major hazards and will emphasise the key role corporate governance and leadership plays...

Fire From Iron

Global Congress on Process Safety
Apr 3, 2012
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust...

Retired and Dangerous

Global Congress on Process Safety
Apr 2, 2012
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

The CCPS Reactivity Evaluation Software Tool

Global Congress on Process Safety
Apr 2, 2012
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Conduct an Effective Incident Investigation

Frederick T. Dyke
Information that can reveal the root cause of an incident resides in many places — within the plant or process unit, in control rooms and offices, and even in witnesses’ minds. Here’s how to find the data and conduct effective witness interviews.

Don't Let History Repeat Itself

John F. Murphy, P.E.
Heed these lessons learned from investigations conducted by the Chemical Safety and Hazard Investigation Board to prevent accidents at your site.

Use Case Histories to Energize Your HAZOP

Glenn  Mahnken
Reviewing incident reports at a HAZOP meeting is more than just a lessons learned activity. It can spur sharper thinking and lead to a more telling analysis of your processes.

PSM Metrics Impact on Process Safety Culture

Global Congress on Process Safety
Mar 15, 2011
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

Acid Release From Catalyst Tanks

Global Congress on Process Safety
Mar 15, 2011
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

Portfolio Risk Management for Process Safety

Global Congress on Process Safety
Mar 14, 2011
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

Making Existing Process Plants Inherently Safer

Global Congress on Process Safety
Mar 14, 2011
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

Implementation of PSM In Capital Projects

Global Congress on Process Safety
Mar 14, 2011
It is critical to embed Process Safety Management in the capital project system to help achieve a safe start-up. This is the foundation for assuring...

Management of Change (MOC) Auditing System

Global Congress on Process Safety
Mar 13, 2011
Our company has discovered that regular auditing of the MOC process is essential to enforcing its proper use. We have developed an audit that can be...
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