Workforce Involvement

Promoting the active involvement of personnel at all levels of the organization is one of the five elements in the  RBPS pillar of committing to process safety.  Resources in this section addresses the diversity of roles that workers can fulfill in support of process safety management system development, implementation, and enhancement. Start by reading an Introduction to Workforce Involvement and then explore the resources below.

Guidelines for Combustible Dust Hazard Analysis

May, 2017
This book describes how to conduct Process Hazard Assessments (PHAs) for processes handling combustible solids. The book explains how to do a dust hazard assessment by using either an approach based on compliance with existing consensus standards, or by using a risk based approach. Worked examples...

Preparing for OSHA's Chemical NEP Inspections

Archived Webinar
Oct 15, 2009
This informative webinar provides an overview of OSHA's Chemical NEP, and outlines recommended proactive measures to prepare for Chemical NEP inspection. This information will assist you in making your facilities safer and in reducing your potential OSHA liability. These proactive measures focus on...

Fundamentals of Fire and Fire Control

Archived Webinar
Sep 16, 2009
This webinar features a live question and answer session with Dr. J. Reed Welker, one of the world’s most respected experts in fire and fire control.

Guidelines for Defining Process Safety Competency Requirements

October, 2015
This Guideline presents the framework of process safety knowledge and expertise versus the desired competency level in a “super-matrix” format, vertically and diagonally. The matrix references for potential remedies/required training may be tailored to a company’s internally developed training,...

Eli Lilly PSM Implementation Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 27, 2015
Eli Lilly and Company (a global pharmaceutical firm) undertook an initiative to implement a Process Safety Management Program Globally at...

Process Safety Culture - Making This a Reality

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
There is a lot of attention on Process Safety Culture. Many implementers see this as an intangible attribute of a company or site. Others see this as...

How to Influence the Organization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 1, 2014
Process Safety professionals are typically not in the line management organization. Instead, they serve as engineering team members, corporate staff...

Human Performance Improvement Going Beyond Human Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 31, 2014
Today, chemical, petrochemical, and refining processes are better understood than ever. In addition, maintenance inspections and tests, and...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 30, 2013
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 29, 2013
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Gains From Getting near Misses Reported

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by...

Auto Refrigeration and Metal Embrittlement

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Abstract AIChE Housten Conference April 1-4 2012 Loss Of Containment Protection Auto Refrigeration and Metal Embrittlement Tys Koerts Sr. Process...

Safety Management System Challenges for Small Companies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Ester Brawley, Steve Maher “Unique Challenges Facing Small Companies Developing and Implementing PSM” Small Companies that are subject to PSM face...

Operational Group for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic...

Taking a Risk for Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs...

ìWell the Team Has Met and Completed the PHAÖ.Now What?î

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Learning from the experiences and expertise of others has long been recognized as a valued process when completing PHAs. The gathering of a multi-...

Prediction of Corrosion in Pipes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor...

Improving the Performance of Established PSM Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

Stability Analysis of Safety Valve

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 22, 2010
The stability for a safety valve was investigated by experiments and analysis. It was found that the dynamic instability was caused by the...

Engaging Employees in Catastrophic Event Prevention

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2014
Implementing an effective process safety system goes beyond documented policies and procedures. It requires behavioral reliability in its execution...

Fatal Exposure: Tragedy At DuPont

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 4, 2012
This investigation by the United States Chemical Safety and Hazard Investigation Board (CSB) provides unique lessons in process safety. Three...

Tutorial on Combustible Dust

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Recent catastrophic dust explosions, the combustible dust National Emphasis Program (NEP), and OSHA proposed rulemaking, have increased awareness of...

Process Safety - Management or Leadership?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 3, 2012
Process Safety Management is often presented as technically complex, requiring a large staff of engineers and specialists with an array of tools and...

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
April 2, 2012
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Systematic Workforce Involvement In Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
March 14, 2011
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

Managing Dust Explosion Hazards

August
2009
Safety
Vahid Ebadat, Ph.D.
Companies that handle powders or other particulate solids need to be aware of the potential for fire and explosions, and follow industry best practices, codes and standards to manage the risk.

Contractor and Client Relations to Assure Process Safety

December, 1996
Written and edited by engineering contractors and industry project/maintenance managers as an easy-to-use guide for other industry professionals, this book identifies important process safety issues in the contractor-client relationship,which are not addressed by other groups and publications...

CEP: Process Safety Beacon - Mechanical Integrity of Tubing

May
2012
Process Safety Beacon
Proper installation, maintenance, and inspection of metal tubing is important in preventing fires and toxic material releases in process plants. Do not forget about tubing just because it is usually small. Even a small leak can cause a fire that can...

Product Digest - Safety Equipment

May
2012
Product Digest
Check out warning devices for hazardous areas and high-visibility work vests that reduce static electricity.

Practical Compliance with the EPA Risk Management Program: A CCPS Concept Book

July, 2009
At last, smaller chemical processing operations have truly easy access to process safety and risk management programs tailored to meet their needs. Written as a "how to" book with checklists, it offers sufficient information for managers of facilities with small chemical operations to implement a...

CEP: Process Safety Beacon - Double Block and Bleed

March
2012
Process Safety Beacon
The December 2011 Beacon described an incident where a missing plug on a vent line resulted in a flammable material leak that caught fire, causing a fatality. That incident reminded us of the importance of caps and plugs on process vent lines and...

CEP: Process Safety Beacon - Hot Work Hazards

August
2012
Process Safety Beacon
A contract welder and a foreman were repairing an agitator support on top of an atmospheric-pressure storage tank. The tank contained a polyvinyl fluoride slurry with a flammable concentration if vinyl fluoride in the vapor space. An explosion...

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