Process Safety Culture

On February 1, 2003, the Space Shuttle Columbia disintegrated during re-entry into the Earth’s atmosphere, killing all seven crewmembers aboard. After extensive investigation, the Columbia Accident Investigation Board (CAIB) concluded that the organizational safety culture gaps contributed significantly to this loss. Upon review of The CAIB report, the CCPS Technical Steering Committee concluded that the same cultural factors that impacted NASA could also impact on the chemical and petroleumn industries. CCPS invites chemical, petroleum, and other companies to use these materials to evaluate their company's process safety culture and to develop improvement strategies. Learn more by reading the Introduction to Process Safety Culture.

Developing, sustaining, and enhancing the organization's process safety culture is one of elements in the RBPS pillar of committing to process safety. CCPS members invite you to start the journey by reviewing the Building Process Safety Culture Tool Kit and then explore resources listed below to understand the attributes of a sound culture, and how your organization might begin to enhance its own culture.

Human Performance Improvement Going Beyond Human Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm
Today, chemical, petrochemical, and refining processes are better understood than ever. In addition, maintenance inspections and tests, and...

Driving Performance Improvement Using Progressive Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm
Recently, there have been more and more discussions about predictive analytics. In many ways, predictive analytics offer a promising approach to help...

Advances in Automation: Wireless the Enabler

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Older refineries and petrochemical facilities were built with the minimum amount of instrumentation, only that which was necessary to safely operate...

Lambda Tuning Methodology for Level and Other Integrating Processes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Tuning PID controllers for integrating processes, such as levels, can be frustrating and counterintuitive. For example, reducing the controller...

New Approaches for Turn Around Planning in Petrochemical Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:45am-11:00am
Well thought out approaches and planning, prior to execution, yield significant pay-outs on large scale turnarounds. In this paper, the author will...

PSM Elements: citations, practices & metrics

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:30am-12:30pm
PSM Introduction 'Master Class' with two invited speakers Copyright © American Institute of Chemical Engineers. All rights reserved.

Operational ExcellenceEssential for Success in the 21st Century

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:30pm
Operational Excellence — Essential for Success in the 21 st Century By: John S Mitchell johnsmitchell2@gmail.com The term Operational Excellence is...

Visual Aid to Reduce Spurious Trips and Nuisance Alarms

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:00am-9:30am
HAZOP and Safety Integrity Level (SIL studies encourage adding safeguards such as alarms and trip with little consideration for cost or operability...

PSM Challenge for Unregulated Upstream Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:00am-8:30am
Upstream oil and gas facilities are typically exempt from the OSHA Process Safety Management (PSM) standard; however, in light of recent regulatory...

Increasing the Agility of Process Safety Management Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:30pm-5:00pm
The Process Industry is constantly adapting to change. High prices of raw materials, new materials for construction, and advances in technology...

Baha Blanca, Argentina. Explosin Catastrfica De Polvo En Un Silo

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
El 13 de marzo de 1985 a las 0.15 horas un incendio en el puerto dio inicio a uno de los accidentes más grandes ocurridos en la República Argentina...

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Operational Discipline assessment during PSM audits Experience of RIL

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:45am-11:15am
Reliance Industries Limited (RIL)'s Process Safety Management (PSM) audit programme is a critical component of its HSE governance process, which has...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

Take the Guess Work Out of Testing Your Safety Instrumented System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
Key Words Process Safety, IEC 61508, Programmable Electronic Systems, Architectural constrains, Periodic Automatic and Manual Testing, Safety...

Worker Behavior Changing by Dynamic Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
INTRODUCTION The chemical industries need appropriated project of process to control safety and production avoiding accidents and environmental...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

9th GCPS Opening Plenary Speech

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 9:45am-10:15am
Welcome to San Antonio, to the 2013 Spring AIChE Meeting, and to the 9 th Global Congress on Process Safety.

Flash Fire From a Hot Combustible Liquid

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
A truck driver loading a tanker was fatally injured in a flash fire. The accident occurred at the loading rack of a petroleum refinery. The truck...

Societal Risk Criteria and Pipelines

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
The discussion of societal risk criteria for the process industry began in the 1970's, led primarily by the Dutch and British governments. Most of...

More LOPA Misapplied: Common Errors and How to Avoid Them

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Layer of Protection Analysis (LOPA) continues to be more and more widely utilized in the Petrochemical and other industries. LOPA is a “simplified”...

Beware of the Black Swan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to...

Proven in Use (What's the Quality of Your Data)

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
To perform LOPA's, fault tree analysis, SIL verifications and other quantitative likelihood analyses requires data. As much as everyone wants data,...

Gains From Getting near Misses Reported

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by...

Fire From Iron

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust...

Operational Group for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic...

Go out and lead on Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This paper will share the UK's experience of risk control for major hazards and will emphasise the key role corporate governance and leadership plays...

Practical Process Integration Retrofit Part 3. Path Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Practical Process Integration Retrofit Part 3. Path Analysis G.T.Polley The concept of transferring heat along paths was first suggested by Dhole [1...

Identification of Process Hazards in Laboratories and Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
The focus of most laboratory experiments and piloting operations is the development of a new, innovative chemical process or the improvement of an...

A Pre-Plan for Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM)...

Taking a Risk for Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs...

ìBridging SEMS Between the Owner, Operator, and Contractorî

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
As of November 2011, offshore platforms have been required to develop and implement a Safety and Environmental Management (SEMS) Program. The...

Critical Alarm Management : Connecting the Dots

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In the aftermath of some high profile national security incidents, investigations starting with the catastrophe or near miss and working backwards...

Safety Management System Challenges for Small Companies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Ester Brawley, Steve Maher “Unique Challenges Facing Small Companies Developing and Implementing PSM” Small Companies that are subject to PSM face...

Are Your Credits Worthy?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Avoiding Common PHA Mistakes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Human Factors and Their Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Weak control of human factors leads directly to error. An error can result in an initiating event of an accident sequence (directly by the mistake...

Improving the Performance of Established PSM Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

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