(60co) Techno-Economic Analysis of the Conversion of CH4 and CO2 Intoacetic Acid Using Microwave Plasma

Methane and carbon dioxide together represent 90% of greenhouse gases [1], and one way of diminishing their emissions is through the development of pathways that convert them into added value chemicals. Acetic acid is one of such chemicals, and efforts at the laboratory scale have been carried out to obtain alternative ways of producing it. However, there are very few studies that evaluate the possibility of implementing these processes at a larger scale. In this paper, techno-economic and sustainability analyses were used to assess the feasibility of upscaling two pathways to produce acetic acid: (1) by direct conversion of methane and carbon dioxide and (2) by indirect conversion, using syngas (obtained from dry methane reforming) as an intermediate. For the direct method a microwave non-catalytic plasma reactor was considered as the main driver in the process simulation [2]. For the indirect method, a zeolite catalytical single step reaction unit was considered [3]. APEN Plus was used to simulate the reaction and purification systems of both methods, and alongside literature values and plant cost estimation techniques, the capital and operational expenses were calculated. Finally, the feasibility of both projects is assessed on carbon sequestration mass balances and economic metrics. The main sensitivity variables that need to be improved in order to obtain a minimum ROI threshold value were also evaluated.

Key words: carbon management, process design, microwave plasma reactor

[1] EPA. Overview of Greenhouse Gases. United States Environmental Protection Agency. 2017.

[2] Wang, L., Yi, Y., Wu, C., Guo, H., Tu, X. One‐Step Reforming of CO2 and CH4 into High‐Value Liquid Chemicals and Fuels at Room Temperature by Plasma‐Driven Catalysis. Angewandte Chemie. 2017.

[3] Lopez, L., Velasco, J., Montes, V., Marinas, A., Cabrera, S., Boutonnet, M., Jaras, S. Synthesis of Ethanol from Syngas over Rh/MCM-41 Catalyst: Effect of Water on Product Selectivity. Catalysts. 2015.