Uncategorized

CSB Investigation of Chevron Richmond Refinery Fire

May 1, 2013
Amanda Johnson, Dan Tillema, Donald Holmstrom, Kelly Wilson, Lauren Grim, Mark Wingard, Roger Evans, Steve Cutchen
On August 6, 2012 a hydrocarbon fire occurred at approximately 6:30 p.m. in the crude unit of the Chevron Richmond Refinery in Richmond, California. Approximately 20 workers were present when an 8" line ruptured and engulfed the employees in a vapor cloud. Five employees suffered minor injuries and...

Case Studies in Process Safety: Lessons Learned From Software-Related Accidents

May 1, 2013
Terry Hardy
Abstract Software often plays a significant role in the safety of complex systems such as those used in the chemical processing and energy production industries. Because computing systems are increasingly being used to control critical functions, software may directly contribute to an accident...

Retrofitting Burner Management Systems At Existing Furnaces

May 1, 2013
Johan vanderEijk, Menno van der Bij
Retrofitting Burner Management Systems at Existing Furnaces This paper presents a pragmatic approach for how to retrofit and safely operate the firing system for an existing cracking furnace. With respect to safety, the firing system needs to work inside a defined operating window. This has to be...

Effect of Process Conditions On Film Temperature in Fired Heaters

May 1, 2013
Arturo Morales-Fuentes, Martn Picn-Nez
Variation in process conditions in fired heaters arise due to multiple circumstances, of these, percentage of excess air, throughput and inlet temperature are the most recurrent. Film temperature is an important parameter to be observed during the operation of this type of equipment due to its...

Clean and "Dirty" Tar Reforming of Biomass Gasification Gas

May 1, 2013
Klas J. Andersson, Poul Erik Hjlund Nielsen
A prerequisite for the establishment of an efficient biomass-to-chemicals production or CHP applications utilizing engines is a good thermodynamic utilization of the hot synthesis gas exiting a biomass gasifier. A second and important criteria is the extraction or conversion of tars (polyaromatic...

The Mitigation Conundrum: When Reducing One Hazard May Increase Another

May 1, 2013
Filippo Gavelli, Scott G. Davis
Siting regulations for onshore LNG facilities in the United States require the consequences of credible accidental scenarios to be confined within the facility’s boundaries – that is, no harm should occur to the public or public property from the worst credible events. Compliance with regulations...

Calcium Stearate Deflagrations A Series of Unfortunate Events

May 1, 2013
Albert I. Ness, Konanur Manjunath
A series of deflagrations occurred in a plant unloading Calcium Stearate from bulk bags. Each one had a different root cause and illustrates the importance of management systems for ignition control and the need to evaluate a system for many types of ignition sources. The first event was caused by...

Furnace Burner Management Practices within Nova Canada

May 1, 2013
Murray DeBoer
Furnace Burner Management Practices within Nova Canada The focus of this paper will be on the cracking heaters at the NOVA Chemicals Corunna site, located near Sarnia, Ontario, where a major site revamp drove the replacement of the cracking heater burners and as a result, required the heater BMS to...

Furnace Burner Management Practices within U.S. Ethylene Producers

May 1, 2013
Frank Irving
Furnace Burner Management Practices within U.S. Ethylene Producers A summary of the current working practices and approaches to hazardous event management of the cracking heaters of several US based ethylene producers will be presented. The practices and approaches will be discussed in the context...

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