Chemical Engineering Practice

Applying the Paradigm Case Method for Flowmeter Selection

September
2006
Fluids and Solids Handling
Jesse Yoder
This effective approach to flowmeter selection involves a step-by-step method that begins by matching the application with the flowmeter(s). Then, a series of criteria are applied to narrow the selection.

Beware of Errors in Numerical Problem-Solving

November
2009
Computational Methods
Michael Elly, Michael B. Cutlip, Mordechai Shacham
Understand how to detect and prevent common errors when using mathematical software tools.

Assess the Performance of Positive-Displacement Pumps

December
2007
Fluids and Solids Handling
AIChE's Equipment Testing Procedures Committee
Here's how to evaluate rotary pumps— gear, lobe, vane and multiple-screw designs— regardless of whether the material being handled is a Newtonian or non-Newtonian fluid.

Optimal Automated Process Fault Analysis

January, 2013
With this book as their guide, readers have a powerful new tool for ensuring the safety and reliability of any chemical processing system. It details a tested and proven strategy to develop optimal automated process fault analyzers.

Shale Gas Brightens Outlook for U.S. Chemicals

January
2013
Chem Economics
Martha Gilchrist Moore, T. Kevin Swift
The chemical industry will experience moderate annual growth over the next few years — ranging between 2.2% and 4.6% through 2017. The higher growth rate accounts for new investments announced in response to the abundant supply of shale-based...

Optimizing an Organic Rankine Cycle

January
2013
Heat Transfer
Alan Winstead, Ali Bourji, P.E.
An organic Rankine cycle (ORC) system can be a cost-effective way to convert waste heat to electricity. The key is finding the best ratio of net power recovery to capital cost.

Implement an Effective Loop Tuning Strategy

January
2013
Back To Basics
Timothy Olsen, Norman Ito
Use these loop tuning guidelines to improve process control and enhance product uniformity Many undergraduate chemical engineering programs teach the Ziegler-Nichols tuning methods, developed by John G. Ziegler and Nathaniel B. Nichols in the 1940s...

Use Guided-Wave Radar to Measure Water Level in Steam Loops

December
2012
Back To Basics
Ravi Jethra, Keith Riley
Guided-wave radar (GWR) is a useful tool for measuring water level in steam loops. This article describes GWR design and operation, and how this technology differs from more traditional forms of level indication.

Reshaping Process Safety Regulations

March
2002
Safety
Walter L. Frank
Changes to OSHA's PSM rule and EPA's RMP programs are underway, due to pressures from various groups and the need for greater security.

Engineering Complex Phenotypes in Industrial Strains

November, 2012
This book explains current trends and developments in engineering biocatalysts for the production of bulk chemical and biofuels from renewable biomass. The authors guide readers through the engineering of the complex traits and phenotypes needed for particular biocatalysts and bioprocesses.

Best Practices for Heat Tracing Pilot Plants

November
2012
Heat Transfer
Richard P. Palluzi, P.E.
Heat tracing a pilot plant is a difficult task, but with proper design and careful installation, the tracing system can operate safely and effectively.

Be Smart about Column Design

November
2012
Reactions and Separations
Daniel R. Summers, P.E., Mark Pilling, P.E.
Optimizing distillation equipment and processes can improve both the profitability and the greenness of an operation.

Cut Agitator Power Costs

November
2012
Back To Basics
Gregory T. Benz, P.E.
Agitator power consumption can be minimized by judicious equipment selection and careful operating procedures. Follow these guidelines to reduce your plant’s energy costs. In some cases, it may be as simple as flipping a switch.

CEP: Chem Economics - Post-9/11 Chemical Security Spending

November
2012
Chem Economics
Martha Gilchrist Moore
The terrorist attacks that occurred on September 11, 2001, changed the world and forever altered the way American chemistry conducts business. While improving facility security is not a new endeavor for chemical companies, the industry has increased...

Distillation Troubleshooting

March, 2006
The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly...

Solid-Liquid Separation: A Guide to Centrifuge Selection

July
2012
Back To Basics
Tom Patnaik
Centrifugation is a necessary step in many pharmaceutical and chemical production processes. These guidelines will help chemical engineers better understand the process of centrifuge selection.

Using Process Flowsheets as Communication Tools

October
2012
Back To Basics
Graham Nasby
Piping and instrumentation diagrams (P&IDs), process flow diagrams (PFDs), and block flow diagrams (BFDs) are essential tools for documenting processes and promoting interdisciplinary understanding and communication.

Harnessing the Power of Virtual Reality

July
2012
On The Horizon
Fanxiao Meng, Zhouzhou Li, Jinghai Li, Mingkun Zhao, Bona Lu, Li Guo, Zhaojie Xia, Xinhua Liu
Advances in physical modeling and computational science will revolutionize the way engineers develop and design new technologies and processes.

CEP: Chem Economics - Manufacturing Renaissance Takes Hold in the U.S.

October
2012
Chem Economics
T. Kevin Swift
Many living in the Rust Belt — the northeastern region of the U.S. that experienced significant de-industrialization during the 1970s through the 2000s — got an up-close look at the decline in manufacturing in the U.S. In the wake of the Great...

Chem Economics: ACC Releases Portfolio of Specialty Chemicals Indexes

September
2012
Chem Economics
T. Kevin Swift
The American Chemistry Council (ACC) has launched a new set of indexes covering nearly 30 segments of the U.S. specialty chemicals market. (The first, which dealt with plastic additives, was discussed in the July issue, p. 13.) This is the first set...

CEP: AIChE Journal Highlight - A New Spin on Separations

September
2012
Journal Highlight
The microelectronics industry has been revolutionized by technologies that boast ever-increasing capabilities in increasingly smaller areas. Now, the ability to pack high functionality into smaller devices is poised to transform the chemical process...

Pipe Flow: A Practical and Comprehensive Guide

May, 2012
Pipe Flow provides the information required to design and analyze the piping systems needed to support a broad range of industrial operations, distribution systems, and power plants.

Advanced Process Control: Beyond Single Loop Control

June, 2010
This book fills the gap between basic control configurations (Practical Process Control) and model predictive control (MPC). For those loops whose performance has a direct impact on plant economics or product quality, going beyond simple feedback or cascade can improve control performance, or...

Design and Control of Distillation Systems for Separating Azeotropes

March, 2010
Hands-on guidance for the design, control, and operation of azeotropic distillation systems Following this book's step-by-step guidance, readers learn to master tested and proven methods to overcome a major problem in chemical processing: the distillation and separation of azeotropes. Practical in...

Applied Hydroaeromechanics in Oil and Gas Drilling

October, 2009
An all-in-one reference combining hydrodynamic theory with drilling applications for the design, planning, and optimization of drilling operations Hydromechanical processes underlie the majority of technology operations in drilling and present a crucial concern as the pace and depth of drilling...

Handle Bulk Solids Safely and Effectively

September
2009
Fluids and Solids Handling
Eric Maynard, Greg Mehos and Eric Maynard
Follow these guidelines for proper design of bins, hoppers, and feeders to avoid operational and safety problems.

Select the Best Model for Two-Phase Relief Sizing

May
2001
Safety
Ronald Darby, Ron Darby, Paul R. Meiller, & Jarad R. Stockton
A variety of methods exist for sizing valves, but not all give the best predictions for certain conditions. RonDarby-PaulR.Meiller-JaradR.Stockton-

The World of Wireless

February
2010
News Feature
Matthew McKeon-Slattery
As wireless technologies have advanced, old limits have been overcome and new challenges have sprung up. Further growth is likely to be driven by specific application and cost-reduction needs. <br>

Alarm Management for Regulated Industries

April
2005
Instrumentation
Joseph S. Alford
This article focuses on the regulatory drivers for alarm management, summarizes key practices, and challenges automation vendors to devise new ways to help customers implement more-effective alarm systems.

Avoid Bulk Solids Segregation Problems

April
2012
Fluids and Solids Handling
Eric Maynard, Eric Maynard
Powder blend consistency can be difficult to maintain during processing. This article provides an overview of common segregation mechanisms, highlights key sampling techniques, and offers practical guidance on preventing and solving segregation...

Graphically Assess a Reactor's Characteristics

March
2006
Reactions and Separations
David Glasser, David Milne, David Glasser, Diane Hildebrandt and Brendon Hausberger
Use this technique to analyze reactor/reaction systems for which dependable kinetic data are available, or to quickly find the operating characterisitics needed for the maximum selectivity of a reactant.

Government Perspectives on Sustainability

January
2009
Special Section
Alan Hecht
Advances in science and technology, the application of diverse government regulations and policies, and green business practices are all needed to advance sustainabilty. Biofuels production is a good case study to illustrate how government and...

SBE Update

July
2009
SBE Special Section
June Wispelwey
Improving Biopharmaceutical Development

How Good Are Your Data?

June
2002
Instrumentation
Scott D. Barnicki
Some thoughts on the measurement and interpretation of vapor-liquid equilibrium

Succeed at Process Integration

January
2004
Career Catalyst
Alan Rossiter
In the application of pinch analysis for energy efficiency improvement and process optimization, technical excellence is necessary and human interactions are important for project success.

Improve Energy Efficiency via Heat Integration

December
2010
Heat Transfer
Alan Rossiter
Process heat integration using pinch analysis is a respected tool for achieving energy efficiency. This article explains what pinch analysis is and how to use it in process design and operation to attain real-world energy efficiency gains.

Choosing Process Vacuum Pumps

August
2012
Back To Basics
Dr. Don Collins
Vacuum pumps are an integral part of many industrial facilities. Both processing objectives and budget constraints must be considered when selecting a specific pump.

Rapid Process Design

September
2006
Reactions and Separations
Michael Doherty, Sagar B. Gadewar
Use this structured approach, which combines preliminary experimental data with predictive methods and heuristics, to quickly generate and screen process alternatives at the early stages of a new venture.

How to do an Internal FDA Audit

October
2001
Management
Gavin Sinclair
Meeting FDA regulations is not optional. The costs are high for any company that does not act responsibly to ensure that all additives are meet the required regulations.

Optimize Process Regulation

December
2001
Instrumentation
Phillip D. Schnelle
Laboratory feedback proportional-integral control integrates statistical process control with automatic process control to minimize process variability.

Make Your Plant More Energy-Efficient

December
2005
Heat Transfer
Alan Rossiter
Improve energy management by optimizing current equipment and operations, implementing economic investments, and engaging in sustaining activities.

Troubleshoot and Solve Pneumatic Conveying Problems

June
2010
Fluids and Solids Handling
Eric Maynard, Eric Maynard
Use this scientific approach instead of a costly trial-and-error method to diagnose problems and implement solutions for conveying systems.

Using Automation to Produce Quality Pharmaceuticals

October
2011
Instrumentation
Joseph S. Alford, P.E.
Automation can pay large dividends in the form of reduced process cycle times, lower operational costs, and more-consistent processes for manufacturing high-quality pharmaceutical products.

Fundamentals of Industrial Catalytic Processes, 2nd Edition

October, 2005
Catalysis is central to the chemical industry, as it is directly or involved in the production of almost all useful chemical products. In this book the authors, present the definitive account of industrial catalytic processes. Throughout Fundamentals of Industrial Catalytic Processes the...

Capital Spending in the Chemical Industry

January
2011
Chem Economics
T. Kevin Swift
Understand the economic state of the chemical industry and trends in capital investment to make wise corporate-spending decisions.

Determining Manufacturing Costs

January
2009
Back To Basics
John Anderson
Making early estimates of a product's cost components enables developers to manage resources wisely and evaluate the product's economic viability.

Virtualizing Your Process Control Computers

January
2012
Instrumentation
Paul Hodge
By employing the latest virtualization solutions for process control systems, chemical plants can reduce PC hardware requirements, simplify system management, and lower the total cost of ownership, as well as improve site availability, reliability,...

Prepare Your Cooling System Before Startup

July
2012
Heat Transfer
Paul R. Puckorius
Pre-startup actions such as initial water treatment and equipment coatings in cooling tower water systems can increase system life expectancy and efficiency, and reduce corrosion and fouling.

Process Simulation from the Ground Up

April
2009
Back To Basics
David Hill
Today's process simulators produce graphical, data-filled and detailed results that can improve the effectiveness of the engineers who use them.
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