Plant Operations

MAPD Stability and Management in Ethylene Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-8:45am
Abstract MAPD Stability and Management in Ethylene Plants Accumulation of C3 (MAPD, Methyl Acetylene & Propadiene) and C4 (VA, Vinyl Acetylene)...

Nonlinear APC Solution for Polypropylene Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-9:00am
Abstract A Nonlinear Model Predictive Control Solution has been implemented on the two Polypropylene Lines at Saudi Polyolefins Company (TASNEE)...

Non-Invasive Closed Loop Step Testing Technology for MPC Applications

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
Multivariable Predictive Control (MPC) is the most widely used advanced process control technology in the process industries. For instance, there are...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

Setting the Revamp Basis: What Is Current Operation?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
A revamp aims to modify a plant to meet some new combination of capacity, feed, product, safety or regulatory requirements. The starting point on any...

Balancing Act - Simple Techniques for Steam Header Controls

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
An industrial steam distribution system with multiple headers, turbines, boilers, and reducing valves is managed with header control strategies that...

Water / Wastewater Optimization Methods for Industrial Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
Efficient management of water and wastewater systems in large industrial complexes is important for minimizing costs and optimizing natural resources...

Defining and Creating Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
The continuous drive for excellence in our industry reaches all segments and disciplines of our organizations. The goal to improve the safety of our...

Troubleshooting a Furnace Emissions Problem

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
We had been fighting CO flue gas emissions on our CEMS analyzer for around a year, we had indications that it was a burner problem, fixed the burners...

Improving Fired Heaters Using CFD

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:30am-9:00am
We have successfully used CFD( Computational Fluid Dynamics) to improve the performance of a Crude and Coker Heater. CFD helps to model the burners,...

Optimization of An Industrial Power Plant

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Operations Optimization of Industrial Power Plants (IPP) is an often ignored area. One reason for this complacency is that IPPs are usually cost...

Abqaiq Plant Virtual Plant RTO Implementation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:00pm-4:30pm
Abqaiq Plant Virtual Plant RTO Implementation Abstract Abqaiq Plant is the largest worldwide crude stabilization plant with $200MM energy consumption...

Successful Sulfur Unit Startups

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:45pm-3:15pm
As the environmental importance of Sulfur Recovery Units increases, so too does the importance of smooth and successful SRU startups. This paper will...

Current Myths about LNG

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Since the startup of the first baseload LNG plant (Camel) in 1964, there have been several generations of LNG plant designs. Each generation can be...

Automation and Control of Drug-On-Demand Technology

Conference Presentation
AIChE Annual Meeting
Wednesday, October 31, 2012 - 5:15pm-5:45pm
Stimulated by initiatives such as PAT and QbD, the pharmaceutical industry has been focusing on the development of innovative, efficient...

Application of Quality by Design in API Process Development

Conference Presentation
AIChE Annual Meeting
Wednesday, October 31, 2012 - 2:45pm-3:00pm
Design of Experiments (DOE) is the most effective method to achieve product and pro­cess efficiency and optimization. Design of Experiment (DOE)...

Furnace Stories

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, April 5, 2012 - 12:00am
The cracking furnace is the heart of the ethylene plant, consuming the most energy, adding the most value and with the potential to cause the most...

Modeling of Ground Flare Pits

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
New LNG liquefaction facilities have been configured to include large ground flares to allow for the safe combustion of large volumes of combustible...

Critical Alarm Management : Connecting the Dots

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In the aftermath of some high profile national security incidents, investigations starting with the catastrophe or near miss and working backwards...

Safety Management System Challenges for Small Companies

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Ester Brawley, Steve Maher “Unique Challenges Facing Small Companies Developing and Implementing PSM” Small Companies that are subject to PSM face...

Amine Treating: A Technology Review and Tutorial

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Removal of H 2 S and CO 2 from gas streams and liquid hydrocarbon streams is important in many industrial processes. Solutions of aqueous amines have...

Relief Design for Laboratories and Pilot Plants

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Relief evaluation and system design for laboratories and pilot plants presents unique challenges to the relief designer. Relief devices designed for...

Using Alarms As a Layer of Protection

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Alarms and operator response are one of the first layers of protection in preventing a plant upset from escalating into a hazardous event. This...

MPC Revamp of Two Naphtha Crackers, Lessons Learned and Relearned

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Braskem is the 8th largest petrochemical company in the world and the biggest producer of polymers in the Americas. The Braskem Triunfo site includes...

Reducing CO2 Emissions From Refineries Through Chemistry Upgrade

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Despite the lack of a global greenhouse gas emission reduction agreement, regional schemes are moving forward to limit CO 2 and other GHG emissions...

How to Structure a Basic Care Strategy for Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Do your operators and management know the real health of your machinery?. Do they depend too much on the alarm notification of the abnormal condition...

Combustion of Mixtures: A Modified IFC Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
While most studies on flares have been done with single hydrocarbon fuels or binary mixtures, the reality of most industrial flares is that they see...

Mixed Fluid Cascade, Experience and Outlook

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The first Base Load LNG plant, which has been built using the Mixed Fluid Cascade (MFC ® ) process, started up in 2007 at a Norwegian location close...

Re-Rating Ethylene Plant Equipment for Optimum Results

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Rerating of turbomachinery equipment installed in ethylene plants is a well established method of improving plant operation, whether it is capacity...

Improving Gas Condensate Reservoir Productivity

Conference Presentation
AIChE Annual Meeting
Tuesday, October 18, 2011 - 8:00pm
Gas condensate reservoirs experience great losses in productivity as the reservoir pressure drops below the dew point pressure due to formation and...

Introduction to Pinch Analysis

Archived Webinar
Apr 27, 2011
This webinar introduces the basic principles and tools of pinch analysis and shows how they can be applied in real-world applications.

Process Troubleshooting

Archived Webinar
Oct 6, 2010
Professor Woods acts as a coach, guiding you through a process that matches your unique style. His goal is to help you recognize and polish your...

Piping and Instrumentation Drawings

Archived Webinar
Jul 22, 2009
Piping & Instrumentation Drawings (P&IDs) are important communication tools for engineers. To be effective in the workplace, you must be able...

Process Flow Diagrams

Archived Webinar
Jul 15, 2009
The webinar will benefit those inside and outside the process engineering community who need familiarity with PFDs as communication tools.

A Century of Process Safety: Process Safety at OSHA

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2008 - 12:00pm-12:30pm
This presentation will provide a brief history of OSHA's efforts in process safety management. It will include discussion of the PSM standard and...

Apply Six Sigma for Process Improvement and Problem-Solving

March
2011
Back To Basics
George Liebermann
Many manufacturing processes are not run as efficiently as they could be. The Six Sigma methodology provides a foundation for continuous improvement and for solving quality, operational, and other problems.

Deflagration and Detonation Flame Arresters

May, 2002
Designed for chemical engineers and other technical personnel involved in the design, operation, and maintenance of facilities and equipment where deflagration and detonation flame arresters (DDFAs) may be required, this book fosters effective application and operation of DDFAs through treatment of...

Avoiding Static Ignition Hazards in Chemical Operations

September, 1999
Written by Laurence Britton, who has over 20 years' experience in the fields of static ignition and process fire and explosion hazards research, this resource addresses an area not extensively covered in process safety standards or literature: understanding and reducing potential hazards associated...

Prevent Pulsation Problems in Piping Systems

March
2006
Fluids and Solids Handling
Mark Corbo
Eliminate unnecessary damage in piping systems by following these guidelines to avoid pulsations from pumps and compressors.
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