AIChE

Calculating the Capacity of Chemical Plants

August
2014
Reactions and Separations
Andrew Carpenter, Russell A. Ogle
Production capacity is a vital statistic for describing the performance of a chemical plant, but there is no universally accepted definition or means to evaluate it. This article provides a comprehensive definition of capacity and details the options for deriving it.

CEP: What's New

August
2014
What's New
Read about new products and services in the areas of fluids and solids handling, instrumentation, and laboratory equipment.

CEP: Spotlight on Safety - Be Prepared, Be Safe, and Have Fun

August
2014
Spotlight on Safety
Louisa Nara
One of my favorite warm weather activities is kayaking. The river provides a respite away from crowds and electronic distractions. Daily stressors are erased by the warm sun, a light breeze, and the sound of water lapping at my boat. A recent weekend with great weather afforded the perfect opportunity to go out on the river with my husband. Earlier that week, severe storms blew through the area with significant rainfall and flash flooding. This increased the volume of water in the river, so conditions would be perfect for a fast and exciting ride. It also called for a more-mindful approach to safety hazards, like swift currents and debris in the water.

Special Section - Energy: Smart Grid (Full 26-Page Supplement)

August
2014
Special Section
Xiaoming Feng, Bond Calloway, Donald Chmielewski, Iiro Harjunkoski, Ernst Scholtz, Girish Ghatikar, Nathan Mancha, Mary Ann Piette, Sila Kiliccote, David M. Heitzer
Smart Grid: The Basics - What? Why? Who? How?; You Are Not Alone; Implementing Automated Demand Response; Industry Meets the Smart Grid

CEP: News Update

August
2014
News Update
New Materials Combine Ultralight Weight with Ultrahigh Strength; A Breakthrough for Redox Flow Batteries; Carbon Nanotubes Catalyze Inexpensive Hydrogen; Diabetes Microchip Is as Good as Gold; and more.

CEP: Career Corner - Growing Your Engineering Consulting Practice

August
2014
Career Corner
Loraine Kasprzak
If you want to expand your consulting practice, you must be ready to change how you do things. “As your company matures, you need to start working on the business, rather than in the business. Become the owner, not the doer,” says Stephen Fauer,...

CEP: Editorial - Get Smart about Electricity

August
2014
Editorial
Cynthia Mascone
According to the Edison Foundation, nearly 40% of U.S. households, about 46 million residences, are outfitted with a smart meter for monitoring and managing electricity use. Some of these meters operate under direct load control (DLC), which allows the utility to intermittently interrupt service to connected appliances — such as electric heaters, central air conditioning systems, water heaters, hot tubs, and clothes dryer heating elements — during periods of peak electricity demand. In return for their willingness to accept these short (typically no more than a few hours) power interruptions, customers receive a payment or a credit on their electric bill. Smart metering is a form of demand-side management, and is an important part of the evolving smart grid.

CEP: Institute News

August
2014
Institute News
New Fellows; AIChE Addresses Climate Change; International Conferences; Election Update; Member News

Spray Nozzles 101: Spray Nozzle Selection

August
2014
Back To Basics
Charles Lipp
Understand the two most common spray nozzle designs, as well as their basic characteristics, in order to choose the best nozzle for your application.

Manage Raw Material Supply Risks

September
2014
Critical Issues
Stephen Hung, Anthony Y. Ku
Some materials are more vulnerable to supply disruptions than others. Identify these materials and implement strategies to address challenges related to them.

CEP: Calendars

August
2014
Calendars
AIChE Meetings Calendar; AIChE Education Calendar; Webinars

CEP: AIChE Journal Highlight - Zeolites Lose a Dimension but Gain in Performance

July
2014
Journal Highlight
Zeolites are widely used in the chemical process industries as catalysts and adsorbents. While the unique pore structure of zeolites is beneficial, many long-standing challenges in catalysis, adsorption, and membrane separations, as well as in nontraditional applications in energy storage and electronic and optical materials, cannot be met with the currently available porous materials.

CEP: YPOV - Electricity and the Environment

July
2014
YPOV
Noah Meeks
Electricity generated by fossil fuels is a relatively stable and low-cost commodity, and fossil fuels will continue to be an important source of energy for the forseeable future. The environmental impact of electricity generation is minimized...

CEP: Catalyzing Commercialization - A Biodegradable Plastic Made from Waste Methane

February
2014
Catalyzing Commercialization
What if we could make the Great Pacific Garbage Patch just disappear? What if plastics didn’t accumulate in our landfills? What if we could reduce greenhouse gas emissions while replacing up to 30% of the world’s plastics with a biodegradable substitute? Researchers have tried for decades to achieve these goals. One approach being taken is the development of an efficient production process for poly-hydroxyalkanoate (PHA) — a biodegradable polymer similar to the polypropylene used to make yogurt containers.

CEP: Catalyzing Commercialization - Living Plants: One-Stop Shop for Protein Manufacturing

July
2014
Catalyzing Commercialization
Chemical manufacturing facilities housing green plants perform all of the processes formerly handled by stainless steel equipment. Production is energy efficient, fueled by photosynthesis, as living plants secrete raw materials (e.g., high-purity spider silk proteins) for downstream production and processing. Thanks to Wisconsin-based ag-biotech startup PhylloTech, this surreal vision may not be so far-fetched.

CEP: Editorial - Take a Hike

July
2014
Editorial
Cynthia Mascone
Although I recently returned from a vacation and would love to tell you about the hiking we did, that’s not the topic of this editorial. Previously, I wrote about jump-starting creativity through relaxation and trying something new (Dec. 2013) and by incorporating play into your day (Jan. 2014). Here’s another powerful creativity booster to add to your toolbox — walking. Your walk doesn’t have to be an eight-mile trek from the Colorado River at the bottom of the Grand Canyon to the rim nearly a mile higher. Walking can be as simple as doing laps around the office, or getting off the bus or train a stop or two early and walking the rest of the way to your destination.

CEP: News Update

October
2013
News Update
Crunching the Numbers on Grid-Scale Storage; Microbes Convert Waste into Electricity; Solar Cells Make the Right Connection; Engineered Tissue Mingles with Blood Vessels; and more.

CEP: What's New

July
2014
What's New
Read about new products and services in the areas of bioprocessing; instrumentation; environmental, health, and safety; laboratory equipment; and materials and chemicals.

Biorefinery Process Economics

October
2005
SBE Special Section
Gregory M. Bohlmann
With oil and natural gas prices surging, bio-based feedstocks are becoming increasingly competitive. This article examines, in depth, the technical and economic aspects of the biorefinery concept.

CEP: News Update

July
2014
News Update
Nanoparticles Detect Sulfur Content in Crude Oil; Putting Waste Heat to Work; New Process Prints Personalized Drugs; EPA to Cut CO2 from Power Plants; Microbes Convert Biodiesel Waste into Valuable Chemicals

CEP: Process Safety Beacon - Persistence – Good or Bad?

July
2014
Process Safety Beacon
Some process safety incidents have occurred because operating personnel failed to recognize that a process was not responding as expected. They attempted to keep a process in operation by deviating from standard procedures, or put themselves in danger by attempting to correct an out-of-control process condition rather than evacuating.

Incorporate Rigorous Heat Exchanger Models in Simulation

July
2014
Back To Basics
Shelby Hegy, Ron Beck, Tom Ralston
Embedding a rigorous heat exchanger model within an established simulation environment can help engineers increase process yields, while minimizing heat exchanger energy consumption and capital expenditures.

CEP: Calendars

July
2014
Calendars
AIChE Meetings Calendar AIChE Education Calendar Webinars

CEP: Patent Update - Do You Qualify as a Co-Inventor?

July
2014
Patent Update
M. Henry Heines
Co-inventorship on a patent provides several advantages to an individual, but a proper listing of inventors is both critical to the patent’s validity and can be challenged at any time. A recent case involving a General Electric patent illustrates some of the requirements of a co-inventor and the hurdles that an individual can face when asserting co-inventorship status after a patent has been issued.

A Guide to Characterizing Particle Size and Shape

July
2014
Instrumentation
Shrikant Dhodapkar, Remi Trottier
Knowledge of particle properties is essential for understanding how the particles will impact your process. Learn how to identify the relevant properties for a particular application, select the best measurement technique, and analyze the data to extract meaningful information.

Troubleshoot Acid-Gas Removal Systems

July
2014
Reactions and Separations
Chris Bickham, Eric Teletzke
The removal of acid gases is a key step in natural gas treatment. Closed-loop amine systems are a popular option, but they can suffer from inefficiencies. Use these troubleshooting tools to pinpoint the cause of operational issues.

CEP: Institute News

May
2014
Institute News
Spring Meeting and Global Congress on Process Safety Wrap-Up; New Fellows; Professional Licensure and the Industrial Exemption; Member News

CEP: Material Matters - Understanding Polymer Weld Morphologies

July
2014
Material Matters
Heather Stine
Polymer and polymer-lined equipment has become more common in the chemical process industries (CPI) due to its cost-effective corrosion resistance in severe chemical service. Fluoropolymer-lined steel, high-density polyethylene (HDPE)-lined steel, and polyvinyl chloride (PVC) are examples of materials used for tanks, vessels, and other CPI equipment. Economic considerations demand that the life of this equipment be extended as long as is safely possible.

Cybersecurity for Executives: A Practical Guide

June, 2014
This essential cybersecurity text for executives in all sectors and at all levels provides practical advice that equips executives with the knowledge they need to make the right cybersecurity decisions. In plain language, you’ll learn how to recognize and act on threats to you and your business, along with how to act decisively to mitigate and recover from cyber incidents.

CEP: What's New

June
2014
What's New
Read about new products and services in the areas of enviromnetal, health and safety; materials and chemicals; fluids and solids handling; and instrumentation.

CEP: Editorial - Getting ChE Education Right — Part 2

June
2014
Editorial
Cynthia Mascone
Our discussion of chemical engineering education began in the April issue, with the news story “How Well Are We Preparing ChE Students for Industry?” and my editorial, “Getting ChE Education Right.” This month, we look at education again, with two more articles. The April articles resonated with Russ Rhinehart, a professor at Oklahoma State Univ., and inspired him to write a letter to the editor, which became this issue’s Commentary, “Educating Students to Become Engineers” (pp. 14–15). By coincidence, the AIChE Journal Highlight, “A Broader Role for the Evolving Engineer” (p. 13), also focuses on education.

Selecting Thermal Insulation

June
2014
Heat Transfer
Gordon H. Hart
From rigid boards, blocks, and sheets, to flexible blankets and foams, thermal insulation comes in a variety of forms as well as different materials. Here are some of the latest developments to help you choose the right insulation.

CEP: Process Safety Beacon - A Safety Device Gone Wrong

June
2014
Process Safety Beacon
Any safety device can create a new hazard. Any change to equipment, even one intended to improve safety, can create new hazards or make other existing hazards more severe. This is particularly true if the safety device is not properly installed.

CEP: Institute News

June
2014
Institute News
New Fellows; AIChE Foundation News; Member News; 2013 Financial Statement

CEP: Process Automation Corner - Back to the Future on Energy

June
2014
Process Automation Corner
Terry McMahon
Energy is a very important factor in process automation. Improvements in energy efficiency gained through process automation played a key role in justifying the pioneering automation projects of the early 1960s and have grown in stature over the ensuing decades. Automation-enabled improvements in energy usage have made critical contributions to worldwide prosperity over the last 35–40 years.

CEP: Profile - Manu Prakash: Encouraging Curiosity-Driven Science

June
2014
Profile
One of the biggest hurdles to treating disease in developing countries is the lack of portable and cheap diagnostic instruments, such as microscopes. Manu Prakash, an assistant professor in the Dept. of Bioengineering at Stanford Univ., believes that frugal science is the key to enhancing global health and science education. Prakash is creating simple, economical tools to pique interest in science exploration and even perform field-testing for specific diseases, such as malaria. One such invention, the Foldscope, is a completely functional microscope that merges the principles of origami and optical design.

CEP: Catalyzing Commercialization - Ionic Liquids Charge Ahead as Battery Electrolytes

June
2014
Catalyzing Commercialization
Advances in energy-storage devices are a must for the widespread use of electric and hybrid vehicles, the integration of renewable energy with the electric power grid, and the development of smaller, faster, more-powerful consumer electronics. While progress has been made, several challenges remain, including limitations of nonaqueous electrolytes, which have poor transport properties and are highly flammable. The answer to this challenge: A new class of higher-performance electr-olytes being developed by Boulder Ionics Corp. (BI) for longer-lived, safer batteries and ultracapacitors.

CEP: AICHE Journal Highlight - A Broader Role for the Evolving Engineer

June
2014
Journal Highlight
Chemical engineers are primarily known for their tech-nical expertise. While this engineering know-how has played a key role in developing technologies essential for modern society, it will not be enough to solve the increasingly complex challenges of today’s world. Solutions to these issues, including the development of safe and sustainable food and water supplies, economical alternative energies, and more-effective pharmaceuticals, will require a multidisciplinary approach that considers political, social, and economic constraints, as well as the obvious technical challenges.

Mitigate Air Pollution with Catalytic Technology

June
2014
Environmental Management
Kristine Baranski, Bailey Underwood
Catalytic oxidation and catalytic reduction control emissions by chemically transforming pollutants. Learn what equipment is available and how it works to treat exhaust streams from stationary sources.

CEP: Commentary - Educating Students to Become Engineers

June
2014
Commentary
R Russell Rhinehart
The article “How Well Are We Preparing ChE Students for Industry?” in the Update section of the April issue of CEP (pp. 4–5, 14–15) meshed with my career-long concern about engineering education. I graduated in 1968, with pride in my skills, from “a strong program” that “was about to break into the top ten,” as we were told. It was a good program in many ways, but after two years in industry, I came to realize the misdirected perspectives I had acquired as a student. After 13 years in industry and 28 in academia, I have concluded that neither the academic perception of excellence nor the tasks students are required to complete align with the perceptions and tasks that lead to success in industry.

CEP: Calendars

June
2014
Calendars
AIChE Meetings Calendar; AIChE Education Calendar; Webinars; Web Forum

CEP: News Update

June
2014
News Update
Plastics with a Circulatory System for Regeneration; A Smart Hydrogel Never Overstays its Welcome; Nanoparticle Drugs Deliver 1-2-3 Punch; and more

CEP: Career Corner - Is Starting a Consulting Practice Right for You?

June
2014
Career Corner
Loraine Kasprzak
Are you considering starting your own engineering consulting practice? One of my best career moves was leaving my corporate position to open my own consulting firm. Perhaps, like me, you were bitten by the entrepreneurial bug, or perhaps your current employer is downsizing and a severance package will provide you with the opportunity you have been waiting for — not to mention the cash reserves you need to get through your first year. Consulting may seem like a glamorous career, one in which you get to work when you want and make lots of money. Nothing could be further from the truth. You must be able to work without having the structure and accountability that being employed by someone else provides.

CEP: YPOV - A New Graduate’s Lessons Learned

May
2014
YPOV
Samantha Schmidt
One year ago, I was putting the finishing touches on my senior design project, taking my last round of undergraduate final exams, and preparing to move to Cincinnati to start my new job in an engineering and operations rotational program at General...

Develop a Strategy for Material Selection

May
2014
Fluids and Solids Handling
Margaret W. Hunt
Although corrosion resistance is of paramount importance, many factors must be considered when selecting materials of construction. Follow this four-step process to identify the appropriate material for your application.

CEP: Process Safety Beacon - Major Spills and Environmental Incidents

May
2014
Process Safety Beacon
We may think of process safety incidents as fires, explosions, and immediate injuries from exposure to toxic, corrosive, or otherwise hazardous materials. However, major spills of hazardous materials, especially into rivers or other bodies of water, are also process safety incidents. They have the potential to impact large numbers of people, including people far away from your plant.

CEP: Editorial - Turn Our Hindsight into Your Foresight

May
2014
Editorial
Cynthia Mascone
Turn Our Hindsight into Your Foresight This is an expanded version of the Editorial that appeared in the print version of Chemical Engineering Progress, May 2014. Reflecting on the first year of her chemical engineering career, Samantha Schmidt...

CEP: Spotlight on Safety - Normalization of Deviation — Identify It, Correct It, Prevent It

May
2014
Spotlight on Safety
Louisa Nara
Whether we are talking about occupational safety or process safety, normalizing a deviation can result in unsafe practices, conditions, and operations. Getting comfortable with and accepting these deviations can cause a shift in our perception of what is safe. Why does this matter? Moving the target for safe operating limits and tolerating the higher risk s associated with doing so can ultimately lead to a catastrophic incident.

CEP: Calendars

May
2014
Calendars
AIChE Meetings Calendar; AIChE Education Calendar; Webinars; Web Forum

CEP: YPOV - Preparing for Chairing? Build Some Relationships!

March
2014
YPOV
Meagan Lewis
Programming for an AIChE conference — i.e., developing the technical program — takes a lot more than the work put in by the meeting chairs; the details and ideas that go into every session and its roster of speakers take a whole force of volunteers. As a co-chair for the upcoming 2014 Spring Meeting in New Orleans who also happens to be a young professional (YP), I’ve realized that the best way to prepare for programming a large-scale conference is to build relationships across all levels of the organization.

CEP: Catalyzing Commercialization - Food-Safety Testing Gets a Much-Needed Makeover

May
2014
Catalyzing Commercialization
More than 75% of the world's food testing continues to rely on 120-yr-old cell-culture methods, which take days to produce results. New technology developed by scientists at Rheonix Inc., based in Ithaca, NY, is enabling a portable unit that greatly simplifies the testing through automation, providing results in hours instead of days and reducing costs. Thermo Fisher Scientific Inc. has incorporated the Rheonix technology into a new generation of PCRbased rapid analysis for the food- and beverage-testing markets.

3D-Printed Prosthetics Roll Off the Presses

May
2014
On The Horizon
Sujata Bhatia, Shruti Sharma
From implant design to scaffold development and prosthetic construction, 3D printing offers unique solutions for complex problems in the biomedical sciences.
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