AIChE Spring Meeting and Global Congress on Process Safety

Lambda Tuning Methodology for Level and Other Integrating Processes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Tuning PID controllers for integrating processes, such as levels, can be frustrating and counterintuitive. For example, reducing the controller...

Moving Forward as On-Line Analyzers Improve

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Online analyzers and sensors offer significant improvements to processes. They greatly enhance process control helping to insure consistent product...

Developments in EPA's Ethylene Standard

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 11:00am-11:30am
It has been more than 10 years since the finalization of EPA’s Ethylene Production rules that regulate hazardous air pollutants at ethylene...

Turbine Oil Varnish Development in Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 11:00am-11:30am
This document describes the potential problems, mitigation measures, maintenance, oil health, and the state-of-the-art technological aspects of...

New Approaches for Turn Around Planning in Petrochemical Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:45am-11:00am
Well thought out approaches and planning, prior to execution, yield significant pay-outs on large scale turnarounds. In this paper, the author will...

PM2.5 Modeling Challenges

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:45am-11:00am
Air Dispersion Modeling is usually required to demonstrate compliance with the Ambient Air Quality Standards for PM 2.5 in support of an air permit...

PSM Elements: citations, practices & metrics

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:30am-12:30pm
PSM Introduction 'Master Class' with two invited speakers Copyright © American Institute of Chemical Engineers. All rights reserved.

Stable Facilitated Transport Membrane For Olefin/Paraffin Separation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, May 2, 2013 - 10:00am-10:30am
Currently, the separation of olefins (ethylene, propylene) from paraffins (ethane, propane) on a commercial scale is accomplished almost exclusively...

Linking SPYRO Rigorous Stream Cracking Model

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, May 2, 2013 - 8:30am-9:00am
Furnace simulations are currently used in all layers of process control from planning and scheduling down to the APC layer. However in the DCS...

Process Control in Ethylene Plants: A Historical Perspective

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, May 2, 2013 - 8:00am-8:30am
Process control has been the cornerstone of automation technology in ethylene plants for the past several decades. Stiff global competition combined...

CSB Investigation of Chevron Richmond Refinery Fire

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 4:30pm-5:00pm
On August 6, 2012 a hydrocarbon fire occurred at approximately 6:30 p.m. in the crude unit of the Chevron Richmond Refinery in Richmond, California...

Retrofitting Burner Management Systems At Existing Furnaces

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 4:00pm-4:30pm
Retrofitting Burner Management Systems at Existing Furnaces This paper presents a pragmatic approach for how to retrofit and safely operate the...

Clean and "Dirty" Tar Reforming of Biomass Gasification Gas

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 4:00pm-4:30pm
A prerequisite for the establishment of an efficient biomass-to-chemicals production or CHP applications utilizing engines is a good thermodynamic...

Effect of Process Conditions On Film Temperature in Fired Heaters

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 4:00pm-4:30pm
Variation in process conditions in fired heaters arise due to multiple circumstances, of these, percentage of excess air, throughput and inlet...

Furnace Burner Management Practices within Nova Canada

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 3:00pm-3:15pm
Furnace Burner Management Practices within Nova Canada The focus of this paper will be on the cracking heaters at the NOVA Chemicals Corunna site,...

Calcium Stearate Deflagrations A Series of Unfortunate Events

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 3:00pm-3:30pm
A series of deflagrations occurred in a plant unloading Calcium Stearate from bulk bags. Each one had a different root cause and illustrates the...

Furnace Burner Management Practices within U.S. Ethylene Producers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 2:30pm-3:00pm
Furnace Burner Management Practices within U.S. Ethylene Producers A summary of the current working practices and approaches to hazardous event...

Composite Fuels Production for Combustion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 2:00pm-2:30pm
ABSTRACT Goal of the Project The primary goal of the project is the creation of composite fuels for combustion processes containing biomass, coal,...

Lessons Learned From Fire in Air Supply Ducts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:00pm
ABSTRACT Submitted for consideration to the 47 th LPS on Oct 31, 2012 Title: Lessons Learned from Fire in Air Supply Ducts Primary author: Al Waller...

FCC Riser Hydrodynamics Improvement Using Simulation Tools

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:00pm
Past experiences of commercial FCC units indicate that hydrodynamics have a pronounced effect on the riser performance. For example, an increase of...

Operational ExcellenceEssential for Success in the 21st Century

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:30pm
Operational Excellence — Essential for Success in the 21 st Century By: John S Mitchell johnsmitchell2@gmail.com The term Operational Excellence is...

Proesa Technology: The Platform to Enable Biomass Based Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:00pm
Mankind is still strongly dependent on fossil fuels. As developing economies continue to grow, concerns are increasing about climate change and the...

LNG Technology Development at Air Products

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 12:00pm-12:30pm
This presentation will trace the beginning of MCR (mixed components refrigerant) and use of Coil Wound Heat Exchanger, from helium recovery to the...

Effect of Flammable Cloud Treatment On Predicted Blast Loads

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 11:15am-11:45am
Effect of Flammable Cloud Treatment on Predicted Blast Loads J. Kelly Thomas and Jihui Geng Baker Engineering and Risk Consultants 3330 Oakwell Court...

Blacks Swans, White Swans and Fifty Shades of Grey

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 11:15am-11:45am
Last year at the Global Congress for Process Safety we presented a paper entitled, “Beware of the Black Swan: The Limitations of Risk Analysis for...

Process Safety in Power Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:45am-11:15am
Process Safety is a very common and used topic in the chemical industry. According to CCPS, an incident is reported as a process safety incident if...

Using near Misses to Improve Risk Management Decisions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:15am-10:45am
In the process safety literature it is often claimed that the analysis of near-miss incidents can improve process safety performance. However,...

QRA Method for Liquified Natural Gas (LNG) Filling Stations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:15am-10:45am
Summary This paper describes a method to calculate risks generated by liquefied natural gas (LNG) filling stations for road trucks. An increasing...

Overview of Boiler Water Treatment and Associated Wastes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:00am-10:30am
Overview of Boiler Water Treatment and Associated Wastes Boiler water treatment consists of steps to remove contaminants that will corrode or cause...

Sound Alarm Management Improves Safety and Profitability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:45am-10:15am
At the core of ethylene manufacturing, plant operators play a critical role in maintaining safe, sustainable and profitable production. For nearly...

Strategies for Acid Gas Enrichment and Tail Gas Treatment:

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:00am-9:30am
Strategies for Acid Gas Enrichment and Tail Gas Treatment: Special Solvents or Better to Stick With Generic Solvents Tofik K. Khanmamedov TKK COMPANY...

Visual Aid to Reduce Spurious Trips and Nuisance Alarms

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:00am-9:30am
HAZOP and Safety Integrity Level (SIL studies encourage adding safeguards such as alarms and trip with little consideration for cost or operability...

Update of the Activities of the NOx Safety Task Group

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:45am-9:15am
The initial AIChE Task Group for NOx Safety was set up following a disclosure of significant accumulations of the NOx compound, N 2 O 3, in an...

MAPD Stability and Management in Ethylene Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-8:45am
Abstract MAPD Stability and Management in Ethylene Plants Accumulation of C3 (MAPD, Methyl Acetylene & Propadiene) and C4 (VA, Vinyl Acetylene)...

Preventing Process Safety Problems of Tomorrow, Today!

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-9:00am
The most cost effective time for implementing process safety design elements is during the planning stages of the project management process. Gap:...

Nonlinear APC Solution for Polypropylene Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-9:00am
Abstract A Nonlinear Model Predictive Control Solution has been implemented on the two Polypropylene Lines at Saudi Polyolefins Company (TASNEE)...

Hydrogen Generation From Residuum

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-9:00am
Refineries in the U.S. are processing increasingly heavy sour crudes that contain metals, sulfur, and high molecular weight aromatic hydrocarbons...

Snares to LOPA Action Items

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:00am-8:30am
Snares to LOPA Action Items Glenn Rozmus, Dustin J. Smith, Dick A. Baum Greater numbers of action items are being generated from the LOPA process as...
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