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Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Eliminating Difficult Start Ups with State Based Controls

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Some processes are just difficult to start up. Every year, significant production is lost due to start up delays, product quality issues after...

Process Safety Regulations - Blessing or Curse?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Are Process Safety / Risk Management regulations a blessing or a curse? The answer of course is “it depends.” There is little doubt that Process...

Hydrogen Membrane Technology for Ethylene Production

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
HYDROGEN TRANSPORT MEMBRANE TECHNOLOGY FOR ETHYLENE PRODUCTION U. (Balu) Balachandran, T. H. Lee, C. Y. Park, and S. E. Dorris Energy Systems...

ìBridging SEMS Between the Owner, Operator, and Contractorî

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
As of November 2011, offshore platforms have been required to develop and implement a Safety and Environmental Management (SEMS) Program. The...

The Structured What If/Checklist A New Twist On An Old Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
The purpose of Process Hazards Analysis (PHA) is to identify and understand the hazards associated with the process being reviewed, to understand the...

Practical Process Integration Retrofit Part 3. Path Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Practical Process Integration Retrofit Part 3. Path Analysis G.T.Polley The concept of transferring heat along paths was first suggested by Dhole [1...

Go out and lead on Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This paper will share the UK's experience of risk control for major hazards and will emphasise the key role corporate governance and leadership plays...

Auto Refrigeration and Metal Embrittlement

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Abstract AIChE Housten Conference April 1-4 2012 Loss Of Containment Protection Auto Refrigeration and Metal Embrittlement Tys Koerts Sr. Process...

An Introduction to Assessing Process Hazards

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment,...

The Benefits of a Risk-Based Approach to Facility Siting

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Facility Siting has come under increasing scrutiny in recent years, and is an important aspect of process safety for plant personnel and their...

Refinery-Wide Topics for Profitability, Reliability and Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety...

Design - PSM Overview

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Deseign- PSM Overview

ìWell the Team Has Met and Completed the PHAÖ.Now What?î

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Learning from the experiences and expertise of others has long been recognized as a valued process when completing PHAs. The gathering of a multi-...

How to Structure a Basic Care Strategy for Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Do your operators and management know the real health of your machinery?. Do they depend too much on the alarm notification of the abnormal condition...

Prediction of Corrosion in Pipes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor...

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Improving the Performance of Established PSM Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

Retired and Dangerous

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Safety System Impairments and the Need to Manage Peak Risk

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be...

Are Your Credits Worthy?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

Human Factors and Their Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Weak control of human factors leads directly to error. An error can result in an initiating event of an accident sequence (directly by the mistake...

Explosion Hazards of Multicomponent Combustible Gas Mixtures

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Laminar and turbulent premixed flame burning velocities are two parameters that are sometimes needed to evaluate explosion hazards. There is ample...

Implementation of a Highly Toxic Materials Management Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a...

The US Chemical Safety Board and Inherently Safer Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The United State (US) Chemical Safety Board (CSB) was created by the same legislation that mandated the regulation of high hazard industries by the...

Avoiding Common PHA Mistakes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Management of Change: Quality Implementation and Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
It is often said that the only thing which is permanent in this world is change. In the process industry, as elsewhere, change is a main lever for...

An Update on OSHA's PSM National Emphasis Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

PSM Metrics Impact on Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

The Challenge to Implement and Maintain An Effective PSM Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
While researching to develop responses to help a client respond to OSHA citations, we discovered a presentation to the same industry segment from...

Inherent Safety In Front End Engineering

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Management of Change (MOC) Basics for Plant Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The essentials of Management of Change (MOC) for plant engineers will be presented. The meaning of MOC will be explained and its central role in safe...

Methods for Precluding the Existence of a Dust-Explosion Hazard

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The "generic" standard for preventing fires and explosions involving combustible dusts is the National Fire Protection Association publication NFPA...

Making Existing Process Plants Inherently Safer

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

It's People, Stupid! Human Factors In Incident Investigation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
People have inherent strengths and weaknesses which can affect their performance. Issues such as fatigue, emotional stress, and motivation can...

Incident Investigation- Addressing Common Oversights

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Principles of incident investigation may be used in daily process troubleshooting and near miss events to identify root cause. Identifying and...

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