Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Opportunities and Challenges for Advanced Biofuel Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Biofuels have been criticized for leading to rise in food costs. Advanced biofuels steer clear of this controversy as they are produced mostly from...

Critical Alarm Management : Connecting the Dots

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In the aftermath of some high profile national security incidents, investigations starting with the catastrophe or near miss and working backwards...

Identification of Process Hazards in Laboratories and Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
The focus of most laboratory experiments and piloting operations is the development of a new, innovative chemical process or the improvement of an...

Human Factors and Their Optimization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Weak control of human factors leads directly to error. An error can result in an initiating event of an accident sequence (directly by the mistake...

Explosion Hazards of Multicomponent Combustible Gas Mixtures

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Laminar and turbulent premixed flame burning velocities are two parameters that are sometimes needed to evaluate explosion hazards. There is ample...

Implementation of a Highly Toxic Materials Management Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a...

The US Chemical Safety Board and Inherently Safer Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The United State (US) Chemical Safety Board (CSB) was created by the same legislation that mandated the regulation of high hazard industries by the...

Avoiding Common PHA Mistakes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Management of Change: Quality Implementation and Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
It is often said that the only thing which is permanent in this world is change. In the process industry, as elsewhere, change is a main lever for...

Design - PSM Overview

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Deseign- PSM Overview

ìWell the Team Has Met and Completed the PHAÖ.Now What?î

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Learning from the experiences and expertise of others has long been recognized as a valued process when completing PHAs. The gathering of a multi-...

How to Structure a Basic Care Strategy for Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Do your operators and management know the real health of your machinery?. Do they depend too much on the alarm notification of the abnormal condition...

Prediction of Corrosion in Pipes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor...

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Improving the Performance of Established PSM Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

Retired and Dangerous

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Safety System Impairments and the Need to Manage Peak Risk

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be...

Are Your Credits Worthy?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

PSM Metrics Impact on Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

The Challenge to Implement and Maintain An Effective PSM Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
While researching to develop responses to help a client respond to OSHA citations, we discovered a presentation to the same industry segment from...

An Update on OSHA's PSM National Emphasis Programs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

Incident Investigation- Addressing Common Oversights

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Principles of incident investigation may be used in daily process troubleshooting and near miss events to identify root cause. Identifying and...

How to Develop Effective Safety Training? A Lifecycle Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Safety training is one of the most important tools for upgrading the safety level and for minimizing the likelihood and the consequences of accidents...

Implementation of PSM In Capital Projects

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
It is critical to embed Process Safety Management in the capital project system to help achieve a safe start-up. This is the foundation for assuring...

LOPA – Validating Human IPLs and Ies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Layer of Protection Analysis (LOPA) is a simplified risk assessment method that provides an order of magnitude estimate of the risk of a potential...

A Key Factor In Hazardous Processes: Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The significance of Safety Culture is becoming increasingly recognized as a key factor to achieve the safe operation of hazardous processes. This...

Inherent Safety In Front End Engineering

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Management of Change (MOC) Basics for Plant Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The essentials of Management of Change (MOC) for plant engineers will be presented. The meaning of MOC will be explained and its central role in safe...

Methods for Precluding the Existence of a Dust-Explosion Hazard

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The "generic" standard for preventing fires and explosions involving combustible dusts is the National Fire Protection Association publication NFPA...

Making Existing Process Plants Inherently Safer

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

It's People, Stupid! Human Factors In Incident Investigation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
People have inherent strengths and weaknesses which can affect their performance. Issues such as fatigue, emotional stress, and motivation can...

Management of Change (MOC) Auditing System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Our company has discovered that regular auditing of the MOC process is essential to enforcing its proper use. We have developed an audit that can be...

The UK Experience In Managing Risks Arising From Human Error

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Following the Piper Alpha incident in the North Sea, both offshore and onshore Oil and Gas operators in the UK were required under the COMAH (Control...

Process Safety Performance Tool

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
The process safety management in a petrochemical company is a key factor for sustainability, since intends to prevent or minimize the consequences of...

Using LOPA for Sil Assignment: A Tale of Two Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Two plants operated by the same company have ?identical? ammonium nitrate (AN) solution pump installations. Yet the LOPA teams concluded that the...

Kinetic Modeling of the Reactions Involved in the T2 Explosion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
The runaway reaction at the chemical preparation facility called T2 laboratories in Jacksonville, Florida on December 19, 2007 is analyzed. The...

Human Performance Training

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Operator competency has been a major challenge for the petrochemical and refining industry for decades. In recent times, human factors are believed...
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