Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

Conduct of Operations Best Practice Networks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Conduct of Operations Best Practice Networks Marco Vela Corporate Process Safety Engineer Celanese 1601 West LBJ Freeway Dallas, TX 75234 (214) 417-...

Some Lessons Learned When Communicating with Neighboring Communities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:00pm-2:30pm
This paper combines 35 years of direct plant managerial experience on processes handling hazardous materials and energies with a subsequent decade of...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Process Safety: Uniandes Vision From the Latin-American Context

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
Process Safety: Uniandes vision from the Latin-American context J. Cadena 1 , G. Gómez 2 , F. Munoz 3 Chemical Engineering Department, Universidad de...

A Systematic Approach to Relief System Evaluation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
Managing the lifecycle of relief and flare systems data is complex and fraught with challenges and risks, whether the work is performed internally or...

Safety Controls, Alarms, and Interlocks As IPLs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Layers of Protection Analysis (LOPA) involves the analysis of the sequence of events leading to an identified scenario. This analysis yields an...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

Process Safety As a Career Foundation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
The foundation of one’s profession can have an exponential effect on the lifelong development of their careers. There may be no stronger launching...

Assessing the Hazard of Marginally Explosible Dusts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:45am-11:15am
With the current focus on combustible dust hazards in industry, an increasing number of dusts are being tested by facilities to determine their...

Operational Discipline assessment during PSM audits Experience of RIL

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:45am-11:15am
Reliance Industries Limited (RIL)'s Process Safety Management (PSM) audit programme is a critical component of its HSE governance process, which has...

Identifying Root Causes in Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
AIChE 9th Global Congress on Process Safety April 28-May 1, 2013 San Antonio, TX Call for Papers Title: Identifying Root Causes in Auditing Authors:...

Take the Guess Work Out of Testing Your Safety Instrumented System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
Key Words Process Safety, IEC 61508, Programmable Electronic Systems, Architectural constrains, Periodic Automatic and Manual Testing, Safety...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:45am-10:15am
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

Worker Behavior Changing by Dynamic Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
INTRODUCTION The chemical industries need appropriated project of process to control safety and production avoiding accidents and environmental...

A Guide to the Legal Framework of the PSM Standard for Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
A Guide to the Legal Framework of the Process Safety Management Standard for Engineers By Christopher J. Cunio, Esq. and Georges A. Melhem, Ph.D. The...

Defining and Creating Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
The continuous drive for excellence in our industry reaches all segments and disciplines of our organizations. The goal to improve the safety of our...

Troubleshooting a Furnace Emissions Problem

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
We had been fighting CO flue gas emissions on our CEMS analyzer for around a year, we had indications that it was a burner problem, fixed the burners...

Explosibility of Nano-Sized Metal Powders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:30am-9:00am
Industrial accidents in the metal processing industries are not uncommon. Some of these accidents are in the form of dust explosions or flash fires...

Process Safety - A Value Not Just a Priority

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:30am-9:00am
Process Safety in any Organisation will only be efficient when its Safety culture allows. If Process Safety Management (PSM) efforts are subjected to...

Ragagep 101

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:00am-8:30am
Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) play an important role in US-OSHA’s Process Safety Management standard (29...

Application of Lagging Indicators in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Application of lagging indicator in Japan Japan Petrochemical Industry Association is a group composed by the petrochemical manufacturers established...

Using Metrics to Drive Process Safety Performance At Maersk Fpsos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Maersk FPSOs operates five offshore assets, including floating oil production and storage ships, in locations ranging from the North Sea to the South...

Barrier Diagram (bow tie) Quality Issues for Operating Managers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Barrier diagrams (bow ties) are rapidly growing in use in both the onshore and offshore process safety worlds. They are amongst the most powerful...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:00pm-4:30pm
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

Comprehensive Machine Monitoring Strategy At Green Ethylene Plant

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:45pm-4:15pm
Abstract This paper presents an overview of the overall monitoring strategy of a green ethylene plant (ethylene produced by catalytic dehydration of...

So We All Have Been Implementing Process Safety Metrics What Next?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:30pm-4:00pm
Industry over the last two to three years has put a lot of effort into implementing Process Safety Metrics. This is a good practice but, now that we...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Process Safety Leading Indicators A Perspective From Europe

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
For several years organisations involved in high hazards operations have reported their process safety performance in terms of lagging indicators or...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

NFPA 68 New Gas Venting Equations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The 2013 edition of NFPA 68 Standard on Explosion Protection by Deflagration Venting will replace vent area sizing equations containing the gas...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Where Process Safety Must Move

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Description: Process safety has long embodied the adage, “If you always do what you’ve always done, you’ll always get what you’ve always got.”...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...

PSM OSHA Citations and the Litigation Process: What Are the Risks?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Many process safety professionals do not fully understand the risks associated with receiving PSM OSHA citations and the litigation process before...

Process Safety: From Concept to Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Process Safety: From Concept to Commissioning Process safety is an essential component in all phases of project design, from initial research and...

Characteristics of Companies with Great Process Safety Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
CCPS’s Vision 2020 describes the characteristics of companies with great process safety performance in the future. This work is extremely important...

Process near Misses Identification, Investigation and Challenges

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Topic: - Near Misses/Preventing Process Incidents Title: -Process Near misses identification, investigation and challenges Author: - Anil Singh Email...

Enterprise PSM Development, Implementation, and Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 10:30am-11:00am
Process safety management system auditing is evolving into a more business critical function and is receiving far more attention than previously as...

9th GCPS Opening Plenary Speech

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 9:45am-10:15am
Welcome to San Antonio, to the 2013 Spring AIChE Meeting, and to the 9 th Global Congress on Process Safety.

Safety in the LNG Value Chain

Archived Webinar
Dec 12, 2012
In this webinar, presenters describe and examine potential LNG (liquefied natural gas) hazards and risk-reduction methods for the LNG value chain ―...
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