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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

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Guidelines for Engineering Design for Process Safety, 2nd Edition

April, 2012
The book focuses on process safety issues in the design of chemical, petrochemical, and hydrocarbon processing facilities. It discusses how to select designs that can prevent or mitigate the release of flammable or toxic materials, which could lead to a fire, explosion, or environmental damage.

Process Safety for Process Engineers

Virtual Local Section Webinar
Jan 26, 2012
Louisa Nara

Process safety is the most important facet of our jobs as process engineers. Learn how CCPS can support process engineers in their quest to make their processing facilities both more productive and safer.

Recognizing Catastrophic Incident Warning Signs in the Process Industries

November, 2011
This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for...

A Treasure Hunt towards Process Safety In the Unit Operations Laboratory

Oct 17, 2011
Ronald J. Willey
Integration of the process safety in the chemical engineering curriculum is a requirement. Several places exist and with a multitude of approaches. One approach we have used in our unit operations laboratories for over 30 years is an introductory treasure hunt, mandatory during the first meeting of...

Exposing the Blurry Lines Between Personal Safety and Process Safety Education

Oct 17, 2011
Delmar R. Morrison
Chemical engineering curricula have long been focused on instilling the fundamentals of chemical engineering science in undergraduates and advancing the state of the art through postgraduate study. Unfortunately, a comprehensive focus on safety has never been in the core of the chemical engineering...

The 3rd Edition of Chemical Process Safety, Fundamentals with Applications

Oct 17, 2011
Dr. Daniel A. Crowl
The 3 rd edition of Chemical Process Safety, Fundamentals with Applications was published in the early summer of 2011. The third edition has been rewritten to include new process safety technology, new references, and updated data that have appeared since the first edition was published in 1990 and...

Acid Release From Catalyst Tanks

Mar 15, 2011
R. Wayne Garland
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety incident. Several aspects will be discussed including cumulative effects of multiple changes to the system, identification of potential scenarios in...

Fatal Explosion Caused by An Intermittently-Used Fuel Gas Piping System

Mar 15, 2011
Russell A. Ogle
A fatal explosion occurred at a foundry during a routine test of an intermittently used propane standby system. Just prior to the explosion, maintenance personnel were preparing the propane standby system for a startup test. While preparing for the startup test, the group was alerted that employees...

PSM Metrics Impact on Process Safety Culture

Mar 15, 2011
Bill Patton
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility. Development and implementation of effective and consistent PSM metrics were utilized to achieve the following: (1) Set the vision for a PSM Culture (...

The Importance of Mechanical Integrity Inspection for Successful Capital Projects

Mar 15, 2011
Paul F. Schubert
It has been a common practice in the petrochemical industry to wait until a new process unit has been placed into service before performing the initial mechanical integrity inspection to establish corrosion rates of new piping systems and vessels. One problem with delaying inspection is that use of...

What to Do When Nothing Has Happened?

Mar 15, 2011
Raymond "Randy" Freeman
Often during a Layer of Protection Analysis (LOPA) or a Quantitative Risk Analysis (QRA) study, historical information indicates no occurrences of a particular undesired event in the plant or system. The analyst must decide on an appropriate measure of the frequency of the undesired event. The...

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