Process Safety

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Process Safety Boot Camp

Public (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Improving the Performance of Established PSM Programs

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

Retired and Dangerous

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Thermal Safety of Ionic Liquids

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
During the past decade, research and development in ionic liquids has grown tremendously. Targeted applications for ionic liquids include replacement...

Safety System Impairments and the Need to Manage Peak Risk

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be...

Are Your Credits Worthy?

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Social HAZOP At Oil Refine Industry

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

Operations Management Panel Discussion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The intent of this session is to present and develop a framework for management of rotating equipment within the plant. The papers and panel...

Process Safety for Process Engineers

Archived Webinar
Jan 26, 2012
Process safety is the most important facet of our jobs as process engineers. Learn how CCPS can support process engineers in their quest to make...

Acid Release From Catalyst Tanks

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

What to Do When Nothing Has Happened?

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Often during a Layer of Protection Analysis (LOPA) or a Quantitative Risk Analysis (QRA) study, historical information indicates no occurrences of a...

An Update on OSHA's PSM National Emphasis Programs

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

PSM Metrics Impact on Process Safety Culture

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

Incident Investigation- Addressing Common Oversights

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Principles of incident investigation may be used in daily process troubleshooting and near miss events to identify root cause. Identifying and...

Ignition of Dust Layers by Mechanical Sparks

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Dust explosions represent a considerable safety risk in process industry. Statistical records of dust explosions show that 32.7 % of these explosions...

Implementation of PSM In Capital Projects

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
It is critical to embed Process Safety Management in the capital project system to help achieve a safe start-up. This is the foundation for assuring...

LOPA – Validating Human IPLs and Ies

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Layer of Protection Analysis (LOPA) is a simplified risk assessment method that provides an order of magnitude estimate of the risk of a potential...

A Key Factor In Hazardous Processes: Safety Culture

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The significance of Safety Culture is becoming increasingly recognized as a key factor to achieve the safe operation of hazardous processes. This...

Inherent Safety In Front End Engineering

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

A Work Process for Revalidating LOPAs and Other Risk Analyses

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

Management of Change (MOC) Basics for Plant Engineers

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The essentials of Management of Change (MOC) for plant engineers will be presented. The meaning of MOC will be explained and its central role in safe...

Systematic Workforce Involvement In Process Safety

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Portfolio Risk Management for Process Safety

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

Making Existing Process Plants Inherently Safer

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

Management of Change (MOC) Auditing System

Conference Presentation
Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Our company has discovered that regular auditing of the MOC process is essential to enforcing its proper use. We have developed an audit that can be...

The UK Experience In Managing Risks Arising From Human Error

Conference Presentation
Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Following the Piper Alpha incident in the North Sea, both offshore and onshore Oil and Gas operators in the UK were required under the COMAH (Control...

Process Safety Performance Tool

Conference Presentation
Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
The process safety management in a petrochemical company is a key factor for sustainability, since intends to prevent or minimize the consequences of...
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