Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

The CCPS Reactivity Evaluation Software Tool

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Improving the Performance of Established PSM Programs

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious...

Retired and Dangerous

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Thermal Safety of Ionic Liquids

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
During the past decade, research and development in ionic liquids has grown tremendously. Targeted applications for ionic liquids include replacement...

Safety System Impairments and the Need to Manage Peak Risk

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be...

Are Your Credits Worthy?

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Social HAZOP At Oil Refine Industry

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

Operations Management Panel Discussion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The intent of this session is to present and develop a framework for management of rotating equipment within the plant. The papers and panel...

Human Factors and Their Optimization

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Weak control of human factors leads directly to error. An error can result in an initiating event of an accident sequence (directly by the mistake...

Explosion Hazards of Multicomponent Combustible Gas Mixtures

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Laminar and turbulent premixed flame burning velocities are two parameters that are sometimes needed to evaluate explosion hazards. There is ample...

The US Chemical Safety Board and Inherently Safer Technology

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The United State (US) Chemical Safety Board (CSB) was created by the same legislation that mandated the regulation of high hazard industries by the...

Avoiding Common PHA Mistakes

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Management of Change: Quality Implementation and Performance

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
It is often said that the only thing which is permanent in this world is change. In the process industry, as elsewhere, change is a main lever for...

Leveraging PSM to Implement Key Elements of a SIS Program

Conference Presentation
Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The International Electrotechnical Commission (IEC) 61511 standard, “Functional Safety – Safety Instrumented Systems for the Process Industry Sector...

Process Safety and Corporate Responsibility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
In his Keynote Address at the AIChE 2012 Spring Meeting and Global Congress on Process Safety in Houston, TX, on April 2, 2012, Michael J. Dolan of...

Process Safety for Process Engineers

Archived Webinar
Jan 26, 2012
Process safety is the most important facet of our jobs as process engineers. Learn how CCPS can support process engineers in their quest to make...

An Update on OSHA's PSM National Emphasis Programs

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Good Engineering Practices - Inspection and Test Frequencies

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
The "Process Safety Management" standard of the Occupational Safety and Health Act [OSHA] requires that "The frequency of inspections and tests of...

PSM Metrics Impact on Process Safety Culture

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility...

Acid Release From Catalyst Tanks

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

What to Do When Nothing Has Happened?

Conference Presentation
Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Often during a Layer of Protection Analysis (LOPA) or a Quantitative Risk Analysis (QRA) study, historical information indicates no occurrences of a...

LOPA – Validating Human IPLs and Ies

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Layer of Protection Analysis (LOPA) is a simplified risk assessment method that provides an order of magnitude estimate of the risk of a potential...

A Key Factor In Hazardous Processes: Safety Culture

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The significance of Safety Culture is becoming increasingly recognized as a key factor to achieve the safe operation of hazardous processes. This...

Inherent Safety In Front End Engineering

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

A Work Process for Revalidating LOPAs and Other Risk Analyses

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

Management of Change (MOC) Basics for Plant Engineers

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The essentials of Management of Change (MOC) for plant engineers will be presented. The meaning of MOC will be explained and its central role in safe...

Systematic Workforce Involvement In Process Safety

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

Specifying Reliability Performance to Meet PSM Expectations

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process Hazard Analysis (PHA) and Mechanical Integrity (MI) programs are two of the fourteen elements that the Process Safety Management (PSM)...

Portfolio Risk Management for Process Safety

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

Making Existing Process Plants Inherently Safer

Conference Presentation
Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...
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