Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Ragagep 101

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:00am-8:30am
Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) play an important role in US-OSHA’s Process Safety Management standard (29...

Application of Lagging Indicators in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Application of lagging indicator in Japan Japan Petrochemical Industry Association is a group composed by the petrochemical manufacturers established...

Using Metrics to Drive Process Safety Performance At Maersk Fpsos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Maersk FPSOs operates five offshore assets, including floating oil production and storage ships, in locations ranging from the North Sea to the South...

Barrier Diagram (bow tie) Quality Issues for Operating Managers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Barrier diagrams (bow ties) are rapidly growing in use in both the onshore and offshore process safety worlds. They are amongst the most powerful...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:00pm-4:30pm
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

Comprehensive Machine Monitoring Strategy At Green Ethylene Plant

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:45pm-4:15pm
Abstract This paper presents an overview of the overall monitoring strategy of a green ethylene plant (ethylene produced by catalytic dehydration of...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Where Process Safety Must Move

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Description: Process safety has long embodied the adage, “If you always do what you’ve always done, you’ll always get what you’ve always got.”...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...

PSM OSHA Citations and the Litigation Process: What Are the Risks?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Many process safety professionals do not fully understand the risks associated with receiving PSM OSHA citations and the litigation process before...

Process Safety: From Concept to Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Process Safety: From Concept to Commissioning Process safety is an essential component in all phases of project design, from initial research and...

Process near Misses Identification, Investigation and Challenges

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Topic: - Near Misses/Preventing Process Incidents Title: -Process Near misses identification, investigation and challenges Author: - Anil Singh Email...

9th GCPS Opening Plenary Speech

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 9:45am-10:15am
Welcome to San Antonio, to the 2013 Spring AIChE Meeting, and to the 9 th Global Congress on Process Safety.

Societal Risk Criteria and Pipelines

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
The discussion of societal risk criteria for the process industry began in the 1970's, led primarily by the Dutch and British governments. Most of...

Acetylene Converter Safety Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Acetylene is produced as a by-product during the pyrolysis cracking of hydrocarbons in ethylene plant furnaces. Typically the acceptable acetylene...

Using LOPA to Establish SILs for Power Outage Protection

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Catastrophic incident root causes often may be correlated with power outages. An unanticipated power outage may be an initiating event that leads to...

Process safety status in China

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Process safety status in China

Beware of the Black Swan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to...

Proven in Use (What's the Quality of Your Data)

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
To perform LOPA's, fault tree analysis, SIL verifications and other quantitative likelihood analyses requires data. As much as everyone wants data,...

Working Under Pressure (How do you manage pressure hazards?)

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Industry is increasingly moving towards utilizing High Integrity Protective Systems (HIPS) to reduce flare loading and prevent the environmental...

Turnaround Excellence - Key Success Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Emergency Block Valves

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
An Emergency Block Valves (EBV) is used as a means of isolating flammable or toxic substances in the event of a leak or fire. The installation, and...

Design Challenges in Tankage Modernization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In order to comply with regulation requirements, a refinery needs to perform major revamps to produce different grades of Diesel, namely ULSD, Off-...

Modeling of Ground Flare Pits

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
New LNG liquefaction facilities have been configured to include large ground flares to allow for the safe combustion of large volumes of combustible...

Modeling of Underground Hydrogen Pipelines

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Hydrogen is a critical component in the production of cleaner fuels. Underground pipelines provide a safe, reliable supply of hydrogen to refineries...

More LOPA Misapplied: Common Errors and How to Avoid Them

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Layer of Protection Analysis (LOPA) continues to be more and more widely utilized in the Petrochemical and other industries. LOPA is a “simplified”...

Evaluation of Dispersion Models for LNG Siting Applications

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
The federal safety standards for LNG facilities under 49 CFR Part 193 approves the use of specific dispersion models for performing vapor-gas...

Flash Fire From a Hot Combustible Liquid

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
A truck driver loading a tanker was fatally injured in a flash fire. The accident occurred at the loading rack of a petroleum refinery. The truck...

The Benefits of a Risk-Based Approach to Facility Siting

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Facility Siting has come under increasing scrutiny in recent years, and is an important aspect of process safety for plant personnel and their...

Refinery-Wide Topics for Profitability, Reliability and Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety...

Maintain Safety Excellence in Laboratory Test Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Our laboratory contains calorimeters to characterize reactive chemical hazards and multiple different instruments to characterize both dust and gas/...

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