Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught jointly by process safety veterans with decades of experience at major companies from the process industries.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Acetylene Converter Safety Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Acetylene is produced as a by-product during the pyrolysis cracking of hydrocarbons in ethylene plant furnaces. Typically the acceptable acetylene...

Using LOPA to Establish SILs for Power Outage Protection

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Catastrophic incident root causes often may be correlated with power outages. An unanticipated power outage may be an initiating event that leads to...

Process safety status in China

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Process safety status in China

Beware of the Black Swan

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to...

Proven in Use (What's the Quality of Your Data)

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
To perform LOPA's, fault tree analysis, SIL verifications and other quantitative likelihood analyses requires data. As much as everyone wants data,...

Working Under Pressure (How do you manage pressure hazards?)

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Industry is increasingly moving towards utilizing High Integrity Protective Systems (HIPS) to reduce flare loading and prevent the environmental...

Turnaround Excellence - Key Success Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Emergency Block Valves

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
An Emergency Block Valves (EBV) is used as a means of isolating flammable or toxic substances in the event of a leak or fire. The installation, and...

Design Challenges in Tankage Modernization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In order to comply with regulation requirements, a refinery needs to perform major revamps to produce different grades of Diesel, namely ULSD, Off-...

Safety Management System Challenges for Small Companies

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Ester Brawley, Steve Maher “Unique Challenges Facing Small Companies Developing and Implementing PSM” Small Companies that are subject to PSM face...

A Pre-Plan for Process Safety Management

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM)...

Eliminating Difficult Start Ups with State Based Controls

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Some processes are just difficult to start up. Every year, significant production is lost due to start up delays, product quality issues after...

Process Safety Regulations - Blessing or Curse?

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Are Process Safety / Risk Management regulations a blessing or a curse? The answer of course is “it depends.” There is little doubt that Process...

Hydrogen Membrane Technology for Ethylene Production

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
HYDROGEN TRANSPORT MEMBRANE TECHNOLOGY FOR ETHYLENE PRODUCTION U. (Balu) Balachandran, T. H. Lee, C. Y. Park, and S. E. Dorris Energy Systems...

Relief Design for Laboratories and Pilot Plants

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Relief evaluation and system design for laboratories and pilot plants presents unique challenges to the relief designer. Relief devices designed for...

Practical Process Integration Retrofit Part 3. Path Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Practical Process Integration Retrofit Part 3. Path Analysis G.T.Polley The concept of transferring heat along paths was first suggested by Dhole [1...

Go out and lead on Process Safety Management

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This paper will share the UK's experience of risk control for major hazards and will emphasise the key role corporate governance and leadership plays...

Auto Refrigeration and Metal Embrittlement

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Abstract AIChE Housten Conference April 1-4 2012 Loss Of Containment Protection Auto Refrigeration and Metal Embrittlement Tys Koerts Sr. Process...

Use PFFM Instead of Hazop

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
While accepted world-wide as being the standard for process hazard analysis for many years, the HazOp review technique is cumbersome. This drives the...

An Introduction to Assessing Process Hazards

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment,...

The Benefits of a Risk-Based Approach to Facility Siting

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Facility Siting has come under increasing scrutiny in recent years, and is an important aspect of process safety for plant personnel and their...

Refinery-Wide Topics for Profitability, Reliability and Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety...

Maintain Safety Excellence in Laboratory Test Facilities

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Our laboratory contains calorimeters to characterize reactive chemical hazards and multiple different instruments to characterize both dust and gas/...

Gains From Getting near Misses Reported

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by...

Process Safety Management Training for New Engineers

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Abstracts Project: PSM training for new Engineer Presenter: Name VIGNALE, Alberto Eduardo Telephone +54-3487-444372 e-mail alberto.e.vignale@monsanto...

Using Alarms As a Layer of Protection

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Alarms and operator response are one of the first layers of protection in preventing a plant upset from escalating into a hazardous event. This...

Fire From Iron

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust...

Operational Group for Process Safety

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic...

Why Smaller Companies Struggle with Process Safety

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Proposed title: Why smaller companies struggle with Process Safety Author: John Herber, Principal Consultant, Process Hazard Management Services, LLC...

Work Output of Multicomponent LNG Mixtures in Two-Phase Expanders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
A two-phase expander recovers more work from a multicomponent LNG mixture than a single phase expander. The calculation of the recoverable work...

Process Safety - Management or Leadership?

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Process Safety Management is often presented as technically complex, requiring a large staff of engineers and specialists with an array of tools and...

Tutorial on Combustible Dust

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Recent catastrophic dust explosions, the combustible dust National Emphasis Program (NEP), and OSHA proposed rulemaking, have increased awareness of...

Taking a Risk for Safety

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs...

Application of the Anti-Sloshing Blanket to LNG Carriers and FLNG

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Sloshing is long problematic issue on achieving safety and reliability of LNG carriers and FLNG if the liquid level is below at a certain point in...

Opportunities and Challenges for Advanced Biofuel Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Biofuels have been criticized for leading to rise in food costs. Advanced biofuels steer clear of this controversy as they are produced mostly from...

Critical Alarm Management : Connecting the Dots

Conference Presentation
Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
In the aftermath of some high profile national security incidents, investigations starting with the catastrophe or near miss and working backwards...
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