Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

2015 Global Summit on Process Safety

November 3-5, 2015
The 1st Global Summit on Process Safety held in Mumbai on December 2014 was a great success. The theme of the conference is based on Vision 2020, developed by the Center for Chemical Process Safety and is supported by the Universiti Teknologi PETRONAS (UTP).

Barrier Diagram (bow tie) Quality Issues for Operating Managers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Barrier diagrams (bow ties) are rapidly growing in use in both the onshore and offshore process safety worlds. They are amongst the most powerful...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:00pm-4:30pm
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

Comprehensive Machine Monitoring Strategy At Green Ethylene Plant

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:45pm-4:15pm
Abstract This paper presents an overview of the overall monitoring strategy of a green ethylene plant (ethylene produced by catalytic dehydration of...

So We All Have Been Implementing Process Safety Metrics What Next?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:30pm-4:00pm
Industry over the last two to three years has put a lot of effort into implementing Process Safety Metrics. This is a good practice but, now that we...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Process Safety Leading Indicators A Perspective From Europe

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
For several years organisations involved in high hazards operations have reported their process safety performance in terms of lagging indicators or...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

NFPA 68 New Gas Venting Equations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The 2013 edition of NFPA 68 Standard on Explosion Protection by Deflagration Venting will replace vent area sizing equations containing the gas...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Where Process Safety Must Move

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Description: Process safety has long embodied the adage, “If you always do what you’ve always done, you’ll always get what you’ve always got.”...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...

PSM OSHA Citations and the Litigation Process: What Are the Risks?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Many process safety professionals do not fully understand the risks associated with receiving PSM OSHA citations and the litigation process before...

Process Safety: From Concept to Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Process Safety: From Concept to Commissioning Process safety is an essential component in all phases of project design, from initial research and...

Characteristics of Companies with Great Process Safety Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
CCPS’s Vision 2020 describes the characteristics of companies with great process safety performance in the future. This work is extremely important...

Process near Misses Identification, Investigation and Challenges

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Topic: - Near Misses/Preventing Process Incidents Title: -Process Near misses identification, investigation and challenges Author: - Anil Singh Email...

Enterprise PSM Development, Implementation, and Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 10:30am-11:00am
Process safety management system auditing is evolving into a more business critical function and is receiving far more attention than previously as...

9th GCPS Opening Plenary Speech

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 9:45am-10:15am
Welcome to San Antonio, to the 2013 Spring AIChE Meeting, and to the 9 th Global Congress on Process Safety.

Safety in the LNG Value Chain

Archived Webinar
Dec 12, 2012
In this webinar, presenters describe and examine potential LNG (liquefied natural gas) hazards and risk-reduction methods for the LNG value chain ―...

Engineering Pellets of Biomass Blends

Conference Presentation
AIChE Annual Meeting
Tuesday, October 30, 2012 - 3:15pm-3:45pm
Transportation and handling of lignocellulosic biomass are often challenging and expensive due to low bulk density, in the range of 60-80 kg/m 3 for...

Insights From Glucose Pyrolysis for Cellulose Pyrolysis

Conference Presentation
AIChE Annual Meeting
Tuesday, October 30, 2012 - 1:30pm-1:45pm
Experimental and predicted kinetics of glucose, the monomer of cellulose, provides quantitative and qualitative insights into the pyrolysis of...

Nuclear Energy: Is there a future after Fukushima?

Conference Presentation
AIChE Annual Meeting
Monday, October 29, 2012 - 2:30pm-3:00pm
The future of the global nuclear energy industry, while certainly not without its challenges, remains vibrant. Even as the industry contends with...

Acetylene Converter Safety Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Acetylene is produced as a by-product during the pyrolysis cracking of hydrocarbons in ethylene plant furnaces. Typically the acceptable acetylene...

Using LOPA to Establish SILs for Power Outage Protection

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Catastrophic incident root causes often may be correlated with power outages. An unanticipated power outage may be an initiating event that leads to...

Process safety status in China

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Process safety status in China

Beware of the Black Swan

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to...

Proven in Use (What's the Quality of Your Data)

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
To perform LOPA's, fault tree analysis, SIL verifications and other quantitative likelihood analyses requires data. As much as everyone wants data,...

Working Under Pressure (How do you manage pressure hazards?)

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Industry is increasingly moving towards utilizing High Integrity Protective Systems (HIPS) to reduce flare loading and prevent the environmental...

Turnaround Excellence - Key Success Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Emergency Block Valves

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
An Emergency Block Valves (EBV) is used as a means of isolating flammable or toxic substances in the event of a leak or fire. The installation, and...

Design Challenges in Tankage Modernization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
In order to comply with regulation requirements, a refinery needs to perform major revamps to produce different grades of Diesel, namely ULSD, Off-...

Modeling of Ground Flare Pits

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
New LNG liquefaction facilities have been configured to include large ground flares to allow for the safe combustion of large volumes of combustible...

Modeling of Underground Hydrogen Pipelines

Conference Presentation
Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Hydrogen is a critical component in the production of cleaner fuels. Underground pipelines provide a safe, reliable supply of hydrogen to refineries...
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