Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
CCPS
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Auto Refrigeration and Metal Embrittlement

Global Congress on Process Safety
Apr 3, 2012
Abstract AIChE Housten Conference April 1-4 2012 Loss Of Containment Protection Auto Refrigeration and Metal Embrittlement Tys Koerts Sr. Process...

An Introduction to Assessing Process Hazards

Global Congress on Process Safety
Apr 3, 2012
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment,...

Prediction of Corrosion in Pipes

Global Congress on Process Safety
Apr 2, 2012
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor...

Retired and Dangerous

Global Congress on Process Safety
Apr 2, 2012
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Social HAZOP At Oil Refine Industry

Global Congress on Process Safety
Apr 2, 2012
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

The CCPS Reactivity Evaluation Software Tool

Global Congress on Process Safety
Apr 2, 2012
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Are Your Credits Worthy?

Global Congress on Process Safety
Apr 2, 2012
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

Avoiding Common PHA Mistakes

Global Congress on Process Safety
Apr 2, 2012
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Stability Analysis of Safety Valve

AIChE Spring Meeting and Global Congress on Process Safety
Mar 22, 2010
The stability for a safety valve was investigated by experiments and analysis. It was found that the dynamic instability was caused by the...

Addressing Combustible Dust Hazards

May
2011
Back To Basics
Judy Perry
Facilities that handle or generate dusts are at risk for explosions and flash fires. Follow this approach to understand and mitigate your combustible dust hazards.

CEP: YPOV - Engineering Cyber Security

July
2012
YPOV
Arjun Gopalratnam
Between March and April 2010, a powerful but seemingly limited computer worm, now referred to as Stuxnet, infected computers around the world, beginning in Iran and spreading to Indonesia and India. A recently published book uncovers findings on the origin of the worm and raises concerns that are relevant to chemical engineers everywhere.

Understanding Reactive Chemical Incidents

March
2004
Safety
John F.  Murphy
In order to avoid incidents involving reactive chemical hazards, it is useful to understand the types of chemicals and types of equipment involved, as well as the root causes of the incidents.

Should Your Organization Fly Warning Flags?

December
2009
Safety
Ian Sutton
In the safety culture of some companies, the first recognition of trouble may be a sudden and massive failure. Learn how to decipher the warning signals to avoid safety incidents. <BR><BR>

Predesign with Safety in Mind

July
2006
Safety
Gael D. Ulrich
This article will help you develop strong safety instincts that will guide you in making critical decisions in the preliminary design phase.

Use LOPA to Determine Protective System Requirements

February
2007
Safety
W. Kent Goddard
This article explains how to use layers of protection analysis (LOPA) to evaluate various process safeguards, determine if safety instrumented functions are required, and establish what safety integrity levels are needed to reduce risks to tolerable...

Addressing the Hazards of Data Omission from MSDSs

April
2005
Safety
James C. Mulligan
If certain chemicals lack physical hazards data, suppliers must be proactive to keep workers safe. Here’s how to determine dust flammability and reactivity data for inclusion on MSDSs.

Plant Security Remains a Moving Target

May
2008
News Feature
Cynthia F. Mascone
While chemical companies work toward complying with existing standards, legislators are poised to revise those very rules — with changes ranging from minor tweaking to major overhaul on the table.

Classifying Reactive Chemicals

March
2004
Safety
M. Sam Mannan
This simple classification scheme can be used to characterize the thermal instability risks posed by reactive chemicals in a process.

Create Effective Process Safety Moments

May
2010
Safety
Deborah Luper
Process safety topics are underrepresented in safety communications. Here are ideas on how to convey your organization’s safety priorities in messages tailored to the audience.

Controlling Risk During Major Capital Projects

April
2009
Safety
William Bridges
Think of process safety management (PSM) as a project deliverable, and follow these best practices for scheduling and performing process hazard analyses (PHAs) and completing other PSM requirements during key phases of a major project.

Use Logic Diagrams to Analyze Failure Mechanisms

June
2005
Safety
Thiago Tinoco Pires
Here’s how to construct and apply continuous-value and single-value network diagrams, which can better represent system failure mechanisms than other logic diagrams.

Reliability for Safety Instrumented Systems

September
2004
Instrumentation
J. Patrick Williams
This article offers a detailed reliability-based methodology for determining the safety integrity level of instrumented systems by providing overpressure protection where arrangements of multiple pressure-relief valves are impractical to implement.

Will IST Stall CFATS Reauthorization?

August
2010
News Feature
Matthew McKeon-Slattery
Debate over the Chemical Facility Anti-Terrorism Standards continues to revolve around whether manufacturers and processors will be required to incorporate inherently safer technology into their security plans.

Disinfect with Sodium Hypochlorite

March
2003
Safety
Anton G. Callery
Sodium hypochlorite is an effective alternative to chlorine gas. Follow these guidelines for its safe use.

Conduct an Effective Incident Investigation

September
2004
Safety
Frederick T. Dyke
Information that can reveal the root cause of an incident resides in many places — within the plant or process unit, in control rooms and offices, and even in witnesses’ minds. Here’s how to find the data and conduct effective witness interviews.

Reduce Thermal Risk in Industrial Synthesis

October
2001
Safety
Richard C. Wedlich 
Knowing the safe operating conditions for a reaction allows us to select appropriate safety measures and thereby lower both the likelihood and the severity of a thermal runaway.
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