Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

PSM Challenge for Unregulated Upstream Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:00am-8:30am
Upstream oil and gas facilities are typically exempt from the OSHA Process Safety Management (PSM) standard; however, in light of recent regulatory...

Development of Heat Exchangers for Use As Replacement Plates

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:30pm-5:00pm
Development of Heat Exchangers for Use as Replacement Plates In Distillation Columns: Proof of Concept and Collection of Design Information 2 Graham...

Increasing the Agility of Process Safety Management Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:30pm-5:00pm
The Process Industry is constantly adapting to change. High prices of raw materials, new materials for construction, and advances in technology...

Quality Assurance and Quality Control of Pressure Relief Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
This work describes the Quality Assurance (QA) and Quality Control (QC) process for pressure relief studies. Definitions are given for the...

Baha Blanca, Argentina. Explosin Catastrfica De Polvo En Un Silo

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
El 13 de marzo de 1985 a las 0.15 horas un incendio en el puerto dio inicio a uno de los accidentes más grandes ocurridos en la República Argentina...

Operational Discipline: Panacea for Performance?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 3:30pm-4:00pm
Over the last few years, many companies have had an increased focus on implementing or upgrading programs to improve operational discipline (OD) in...

Flammable Vapor Explosion At Dupont Yerkes Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 3:30pm-4:00pm
This case study examines a November 9, 2010, explosion at an E.I. duPont de Nemours and Co. Inc., Yerkes chemical plant in Buffalo, New York when a...

Process Safety Management Mentoring: Developing Leaders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Process Safety Management Mentoring: Developing Leaders The first pillar of Risk Based Process Safety Management is "Commitment to Process Safety." A...

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

A Systematic Approach to Relief System Evaluation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
Managing the lifecycle of relief and flare systems data is complex and fraught with challenges and risks, whether the work is performed internally or...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

Process Safety As a Career Foundation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
The foundation of one’s profession can have an exponential effect on the lifelong development of their careers. There may be no stronger launching...

Assessing the Hazard of Marginally Explosible Dusts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:45am-11:15am
With the current focus on combustible dust hazards in industry, an increasing number of dusts are being tested by facilities to determine their...

Operational Discipline assessment during PSM audits Experience of RIL

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:45am-11:15am
Reliance Industries Limited (RIL)'s Process Safety Management (PSM) audit programme is a critical component of its HSE governance process, which has...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

Take the Guess Work Out of Testing Your Safety Instrumented System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
Key Words Process Safety, IEC 61508, Programmable Electronic Systems, Architectural constrains, Periodic Automatic and Manual Testing, Safety...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:45am-10:15am
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

Worker Behavior Changing by Dynamic Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
INTRODUCTION The chemical industries need appropriated project of process to control safety and production avoiding accidents and environmental...

Defining and Creating Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
The continuous drive for excellence in our industry reaches all segments and disciplines of our organizations. The goal to improve the safety of our...

Explosibility of Nano-Sized Metal Powders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:30am-9:00am
Industrial accidents in the metal processing industries are not uncommon. Some of these accidents are in the form of dust explosions or flash fires...

Ragagep 101

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:00am-8:30am
Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) play an important role in US-OSHA’s Process Safety Management standard (29...

Application of Lagging Indicators in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Application of lagging indicator in Japan Japan Petrochemical Industry Association is a group composed by the petrochemical manufacturers established...

Using Metrics to Drive Process Safety Performance At Maersk Fpsos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Maersk FPSOs operates five offshore assets, including floating oil production and storage ships, in locations ranging from the North Sea to the South...

Barrier Diagram (bow tie) Quality Issues for Operating Managers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Barrier diagrams (bow ties) are rapidly growing in use in both the onshore and offshore process safety worlds. They are amongst the most powerful...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:00pm-4:30pm
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

Comprehensive Machine Monitoring Strategy At Green Ethylene Plant

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:45pm-4:15pm
Abstract This paper presents an overview of the overall monitoring strategy of a green ethylene plant (ethylene produced by catalytic dehydration of...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

Where Process Safety Must Move

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Description: Process safety has long embodied the adage, “If you always do what you’ve always done, you’ll always get what you’ve always got.”...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...

PSM OSHA Citations and the Litigation Process: What Are the Risks?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Many process safety professionals do not fully understand the risks associated with receiving PSM OSHA citations and the litigation process before...

Process Safety: From Concept to Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Process Safety: From Concept to Commissioning Process safety is an essential component in all phases of project design, from initial research and...

Process near Misses Identification, Investigation and Challenges

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
Topic: - Near Misses/Preventing Process Incidents Title: -Process Near misses identification, investigation and challenges Author: - Anil Singh Email...

9th GCPS Opening Plenary Speech

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 9:45am-10:15am
Welcome to San Antonio, to the 2013 Spring AIChE Meeting, and to the 9 th Global Congress on Process Safety.

Societal Risk Criteria and Pipelines

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
The discussion of societal risk criteria for the process industry began in the 1970's, led primarily by the Dutch and British governments. Most of...
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