Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Managing Operational Risk in an Enterprise Risk Management Framework

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 2:00pm-2:30pm
Chevron has a structured approach to enterprise risk management that is aligned to ISO31000 and consistent with industry best practices including the...

Improve Furnace Availability and Control Downtime

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 2:00pm-2:30pm
In 2008, Ethylene Producer's Committee sponsored a worldwide furnace maintenance survey among ethylene producers. Out of the 67 respondents, over 70...

Typical Elements of Process Safety Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 1:30pm-2:00pm
This paper will present a suggestion of key elements that will provide grants for companies to develop their process safety management system, which...

PHA Analysis of Loss of Containment Events Involving Fixed Assets

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 1:30pm-2:00pm
PHA Analysis of Loss of Containment Events Involving Fixed Assets Russ Davis, CSP National AIMS MI COE Manager Mistras Group In many cases the PHA...

Unknown Aspects of Metal Dust Explosions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 1:30pm-2:00pm
Dust explosions hazards have been addressed in a number of standards and guidelines aiming at supporting industry to work safely (including NFPA 61,...

Creating a Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 11:45am-1:00pm

"All in" Means "All the Time"

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 11:15am-11:45am
Process safety must be the responsibility of all technical and operations personnel. As such, this responsibility is not limited to attendance at PHA...

Technology Qualification - Two Subsea Applications

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 11:15am-11:45am
A project that deploys new technologies needs to be confident that the technology can be implemented successfully and will perform reliably as...

Technology Validation Process for Offshore Gas Fields: A Winding Road

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 10:45am-11:15am
Technology Validation Process for Offshore Gas fields: A Winding Road Ankur Jariwala Senior Product Manager – Gas Technology Cameron Process Systems...

Systematic Analysis and Learning from Process Safety Incidents

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 10:45am-11:15am
Numerous incidents have occurred in the process industries and caused hundreds of fatalities and injuries. The US Chemical Safety Board (CSB) has...

Safety Research on Methanol-to-Olefins Process

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 10:45am-11:15am
This paper introduces the present situation of methanol to olefin (MTO) process in China, Analyzed the safety technical requirement based on the...

Improving Plant Safety - an Operator Centric View on Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 10:15am-10:45am
Improving Plant Safety - An Operator Centric View on Process Safety Dr.-Ing. Gregor Fernholz, Global Business Development Manager OTS, Invensys,...

Lightning Warning Techniques for Risk Mitigation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 9:00am-9:30am
Lightning can pose a threat to numerous processes associated with the production and handling of energetic materials and materials that may produce...

Where are We Going? Vision 2020

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:30am-9:00am
CCPS Vision 2020

The Role Of Sequential Automation In Improving Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:30am-9:00am
The ISA106 Committee has released the first technical report for this standard dealing with Sequential Automation for Continuous Process Operations (...

C2 Splitter Retray and Control Improvement

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
As part of an ethylene production expansion project, C2 splitter trays were restructured in the plant’s turnaround in 2012. This change made a...

How to Influence the Organization

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Process Safety professionals are typically not in the line management organization. Instead, they serve as engineering team members, corporate staff...

Chemical Explosion Isolation For Small Contained Vessels

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Particle size reduction equipment are used in many branches of the process industries, such as food, chemical, pharmaceutical and energy. According...

Real-Time Risk Assessment and Decision Support

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Managers and operators of major hazard facilities make complex decisions in hazardous situations as a part of their daily work activity. These...

Auditing IPLs -- Using Safety Critical Functions Manuals

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 4:30pm-5:00pm
The three criteria for an independent layer of protection (IPL) are effectiveness, independence, and auditability. The effectiveness and independence...

Inventory and Fate of Chemical Additives to Improve Plant Reliability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 4:15pm-4:45pm
Chemical additives provide strong benefits to plant operations including the reduction of process upsets resulting from foaming, fouling, emulsions,...

Popcorn Polymer Fouling in Light Ends Units

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 4:00pm-4:15pm
Popcorn polymer fouling is thought to be exclusive to Butadiene plants, but in fact, there are dozens of isolated cases of popcorn polymer fouling...

Assessing Thermal Stability - the Challenge of Powders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 3:30pm-4:00pm
Assessing the thermal stability of process materials and mixtures is an essential step in understanding the process safety profile of a process. Many...

Detail Analysis of Caustic Tower Fouling Mechanism

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 3:00pm-3:15pm
To ensure the successful chemical treatment of a caustic system, fouling mechanisms must be identified and their respective contributions to the...

Avoiding Waterside Corrosion Problems in Ethylene Plant Steam Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:30pm-3:00pm
Avoiding Waterside Corrosion Problems in Ethylene Plant Steam Systems Proper water chemistry control is essential to maintaining reliable, efficient...

Recent Development in Natural Gas Liquefaction Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:30pm-3:00pm
The LNG industry is an ever-changing industry where we face new challenges and solve new problems every day. The shale gas boom, the search of off-...

Leading LOPA Forward: A CCPS Evergreen LOPA Database

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:30pm-3:00pm
With the publication of Guidelines for Enabling Conditions and Conditional Modifiers in Layer of Protection Analysis (2013), Guidelines for...

The Importance of Effective Project Execution

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:15pm-3:00pm
This presentation will provide an overview of the Stage-Gate process used for exection of capital projects in industry.

PSM - Just a Job, or a Calling?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm

Star LNG: a Family of Small-to-Mid-Scale LNG Processes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm
Linde Engineering has successfully developed and marketed a range of processes, which cover the range between 50 t/d and 5,000 t/d LNG product. These...

Infiltration Hazards for Building Siting Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm
While facility siting studies have been a requirement for many years, specifically for facilities that must comply with OSHA’s PSM program, only...

Driving Performance Improvement Using Progressive Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm
Recently, there have been more and more discussions about predictive analytics. In many ways, predictive analytics offer a promising approach to help...

Human Performance Improvement Going Beyond Human Factors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:00pm-2:30pm
Today, chemical, petrochemical, and refining processes are better understood than ever. In addition, maintenance inspections and tests, and...

Simplified Methods Of Using Probit Analysis In Consequence Modeling

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
The probit function provides a link between probability of expected response and the total exposure of a population to a specific event. In the case...

Advances in Automation: Wireless the Enabler

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Older refineries and petrochemical facilities were built with the minimum amount of instrumentation, only that which was necessary to safely operate...

Lambda Tuning Methodology for Level and Other Integrating Processes

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Tuning PID controllers for integrating processes, such as levels, can be frustrating and counterintuitive. For example, reducing the controller...

Moving Forward as On-Line Analyzers Improve

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
Online analyzers and sensors offer significant improvements to processes. They greatly enhance process control helping to insure consistent product...

Developments in EPA's Ethylene Standard

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 11:00am-11:30am
It has been more than 10 years since the finalization of EPA’s Ethylene Production rules that regulate hazardous air pollutants at ethylene...

Turbine Oil Varnish Development in Rotating Equipment

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 11:00am-11:30am
This document describes the potential problems, mitigation measures, maintenance, oil health, and the state-of-the-art technological aspects of...

New Approaches for Turn Around Planning in Petrochemical Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:45am-11:00am
Well thought out approaches and planning, prior to execution, yield significant pay-outs on large scale turnarounds. In this paper, the author will...

PM2.5 Modeling Challenges

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:45am-11:00am
Air Dispersion Modeling is usually required to demonstrate compliance with the Ambient Air Quality Standards for PM 2.5 in support of an air permit...

PSM Elements: citations, practices & metrics

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 10:30am-12:30pm
PSM Introduction 'Master Class' with two invited speakers Copyright © American Institute of Chemical Engineers. All rights reserved.

Has PSI Become a Data Management Nightmare?

Archived Webinar
Mar 26, 2014
This webinar addresses the importance of Process Safety Information (PSI) and PSI management, the potential limitations associated with PSI...
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