Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

When MOC Meets LOPA: A Quantitative Assessment of the Impact of Errors in MOCs

Apr 2, 2012
Rainer Hoff
Layers of Protection Analysis, "LOPA", has become a popular tool for conducting semi-quantitative risk assessments, in the chemical process industries. A key concept is that of "Independent Protection Layers", whereby subsequent layers are intended to mitigate adverse events that were not mitigated...

Improving the Performance of Established PSM Programs

Apr 2, 2012
James A. Klein
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious incidents and injuries suggesting a continuing need to improve their PSM performance. Of course, new requirements are often added to upgrade PSM programs,...

Half a Century of Olefin Plant Accidents: The Role of Mechanical Integrity

Apr 2, 2012
Sebastian Diaz
Sebastian Diaz, Aon energy Risk Engineering, League City, TX. Email: sebastian.diaz@aon.com Russ Davis, CSP Aon Energy Risk Engineering, League City, TX. Email: russ.davis@aon.com Keywords: mechanical integrity, loss of containment, major accidents Abstract Since OSHA's Process Safety Management...

Social HAZOP At Oil Refine Industry

Apr 2, 2012
Salvador ¡vila Filho
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a Hazard operability analysis (HAZOP), Quantitative Risk Analysis (QRA), and Mapping Risk. Each tool or technique, if used at the right time can prevent...

Avoiding Common PHA Mistakes

Apr 2, 2012
Glenn Young
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910.119) in the NEP were Mechanical Integrity and Process Hazard Analysis (PHA). [1] This session will focus on common problems in PHA and how to avoid...

The US Chemical Safety Board and Inherently Safer Technology

Apr 2, 2012
Manuel R. Gomez
The United State (US) Chemical Safety Board (CSB) was created by the same legislation that mandated the regulation of high hazard industries by the Occupational Safety and Health Administration (OSHA) and Environmental Protection Agency (EPA) under the Process Safety Management (PSM) and the Risk...

Explosion Hazards of Multicomponent Combustible Gas Mixtures

Apr 2, 2012
Alfonso F. Ibarreta
Laminar and turbulent premixed flame burning velocities are two parameters that are sometimes needed to evaluate explosion hazards. There is ample information in the literature regarding the burning velocities of most common ignitable gases and vapors in air. Little information, however, is...

Prediction of Corrosion in Pipes

Apr 2, 2012
Sally S. Nicola
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor Process Safety Center, Texas A&M University sally.nicola@neo.tamu.edu Corrosion is one of the most important mechanical integrity issues the...

Retired and Dangerous

Apr 2, 2012
Robert F. Wasileski
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard Identification and Risk Assessment (HIRA) process is an important component of a facility's strategy to managing the risks associated with process...

Are Your Credits Worthy?

Apr 2, 2012
Lisa Long
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are intended to identify and eliminate or manage the hazards associated with these events. In recent years, industry has increasingly turned to...

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