Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

The CCPS Reactivity Evaluation Software Tool

Apr 2, 2012
Edward M. Davis
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These incidents are often the result of not identifying or understanding the chemical reactivity hazards involved in storage, mixing or processing operations. The...

Process Safety and Corporate Responsibility

Apr 2, 2012
Michael Dolan
In his Keynote Address at the AIChE 2012 Spring Meeting and Global Congress on Process Safety in Houston, TX, on April 2, 2012, Michael J. Dolan of Exxon Mobil Corp. discusses the imperative to insure that process safety is integral to every aspect of what we and our companies do.

Leveraging PSM to Implement Key Elements of a SIS Program

Apr 2, 2012
Dave Grattan
The International Electrotechnical Commission (IEC) 61511 standard, “Functional Safety – Safety Instrumented Systems for the Process Industry Sector", has achieved wide acceptance within the process sector, including chemicals, oil refining, oil and gas production, pulp and paper, and non-nuclear...

How to Effectively Apply Incident Command System (ICS) to Emergency Response

Apr 2, 2012
Qingsheng Wang
The Incident Command System (ICS) is a standardized approach typically structured into five functional areas: Command, Operations, Planning, Logistics, and Finance. The system allows for the integration of personnel, facilities, equipment, procedures, and communications operating within an...

Thermal Safety of Ionic Liquids

Apr 2, 2012
Ryan J. Hart
During the past decade, research and development in ionic liquids has grown tremendously. Targeted applications for ionic liquids include replacement of volatile organic solvents in separation processes, organic chemistry, microelectronics, and many more. Ionic liquids are simply low melting...

Safety System Impairments and the Need to Manage Peak Risk

Apr 2, 2012
David K. Lewis
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be present? Should the neighboring community start at the fence line? Although likely not as important as the above fundamental considerations, the...

Implementation of a Highly Toxic Materials Management Program

Apr 2, 2012
Ravi Ramaswamy
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a manufacturing or chemical process in a way that process hazards are identified, understood, and controlled so that process-related injuries and incidents...

When MOC Meets LOPA: A Quantitative Assessment of the Impact of Errors in MOCs

Apr 2, 2012
Rainer Hoff
Layers of Protection Analysis, "LOPA", has become a popular tool for conducting semi-quantitative risk assessments, in the chemical process industries. A key concept is that of "Independent Protection Layers", whereby subsequent layers are intended to mitigate adverse events that were not mitigated...

Improving the Performance of Established PSM Programs

Apr 2, 2012
James A. Klein
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious incidents and injuries suggesting a continuing need to improve their PSM performance. Of course, new requirements are often added to upgrade PSM programs,...

Half a Century of Olefin Plant Accidents: The Role of Mechanical Integrity

Apr 2, 2012
Sebastian Diaz
Sebastian Diaz, Aon energy Risk Engineering, League City, TX. Email: sebastian.diaz@aon.com Russ Davis, CSP Aon Energy Risk Engineering, League City, TX. Email: russ.davis@aon.com Keywords: mechanical integrity, loss of containment, major accidents Abstract Since OSHA's Process Safety Management...

Social HAZOP At Oil Refine Industry

Apr 2, 2012
Salvador ¡vila Filho
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a Hazard operability analysis (HAZOP), Quantitative Risk Analysis (QRA), and Mapping Risk. Each tool or technique, if used at the right time can prevent...

Avoiding Common PHA Mistakes

Apr 2, 2012
Glenn Young
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910.119) in the NEP were Mechanical Integrity and Process Hazard Analysis (PHA). [1] This session will focus on common problems in PHA and how to avoid...

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