Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
CCPS
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

An Introduction to Assessing Process Hazards

Global Congress on Process Safety
Apr 3, 2012
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment,...

Taking a Risk for Safety

Global Congress on Process Safety
Apr 3, 2012
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs...

A Pre-Plan for Process Safety Management

Global Congress on Process Safety
Apr 3, 2012
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM)...

Process Safety - Management or Leadership?

Global Congress on Process Safety
Apr 3, 2012
Process Safety Management is often presented as technically complex, requiring a large staff of engineers and specialists with an array of tools and...

Retired and Dangerous

Global Congress on Process Safety
Apr 2, 2012
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard...

Social HAZOP At Oil Refine Industry

Global Congress on Process Safety
Apr 2, 2012
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

The CCPS Reactivity Evaluation Software Tool

Global Congress on Process Safety
Apr 2, 2012
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These...

Are Your Credits Worthy?

Global Congress on Process Safety
Apr 2, 2012
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are...

Avoiding Common PHA Mistakes

Global Congress on Process Safety
Apr 2, 2012
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910...

Prediction of Corrosion in Pipes

Global Congress on Process Safety
Apr 2, 2012
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor...

Stability Analysis of Safety Valve

AIChE Spring Meeting and Global Congress on Process Safety
Mar 22, 2010
The stability for a safety valve was investigated by experiments and analysis. It was found that the dynamic instability was caused by the...

Use Case Histories to Energize Your HAZOP

March
2001
Safety
Glenn  Mahnken
Reviewing incident reports at a HAZOP meeting is more than just a lessons learned activity. It can spur sharper thinking and lead to a more telling analysis of your processes.

Designing Resilient Engineered Systems

April
2006
Safety
Susan M. Mitchell
By viewing resiliency as a property of complex systems, it may be possible to develop resilient systems that can withstand unanticipated failures without disastrous consequences.

Reduce VOC and HAP Emissions

June
2002
Environmental Management
Edward C. Moretti 
Follow this roadmap to understand the abatement technologies available for controlling emissions of volaitle organic compounds and hazardous air pollutants and the criteria for choosing among them.

Process Safety Beacon - Emergency Preparation - The Titanic Disaster

July
2012
Process Safety Beacon
More than 1,500 people died in the most famous maritime disaster in history. Thousands of pages have been written about the loss of the Titanic, and many documentary and fictional movies produced. Many focus on the construction of the ship and the actions of its captain and crew. Whatever the construction and operating issues, attention to one particular issue could have saved many lives — emergency preparation.

Choose the Right Chemical-Resistant Glove

January
2005
Safety
Julie Copeland
Many gloves offer protection from chemicals. This article will help you understand what type of glove can provide the best protection for your application.

Avoid Natural Gas Piping Hazards

January
2011
Safety
John R. Puskar, P.E.
Repairing natural gas piping is inherently dangerous. Follow these safety protocols to avoid potentially catastrophic results from improper installation and repair of natural gas lines.

Expanded Metal Networks: A Safety Net to Thwart Gas Explosions

December
2001
Safety
Hans K. Fauske, Robert E. Henry
Using active deflagration suppression is the usual way to prevent or mitigate gas explosions. However, this is not always practical. A passive method is now available - inserting a metal foil into the vessel to absorb the heat of reaction and...

Don't Let History Repeat Itself

August
2007
Safety
John F. Murphy, P.E.
Heed these lessons learned from investigations conducted by the Chemical Safety and Hazard Investigation Board to prevent accidents at your site.

Managing Transportation Safety and Security Risks

October
2009
Safety
Brad A. Fuller
Effective transportation risk management (TRM) balances safety and security with operational efficiency. When developing a TRM program, use this comprehensive framework and these practical techniques to identify and screen risks.

Screening Reactive Chemical Hazards

May
2006
Safety
Yen-Shan Liu
Use these tools to identify potentially reactive chemical hazards and avoid the expense of conducting numerous detailed hazard assessments.

Simplify Reliability Analysis of Chemical Processes

July
2002
Safety
Farshad Nourai
Originally developed for discrete manufacturing, this method can be applied to process units to detect which components may fail, and correct the situation before trouble happens.

CEP: YPOV - Engineering Cyber Security

July
2012
YPOV
Arjun Gopalratnam
Between March and April 2010, a powerful but seemingly limited computer worm, now referred to as Stuxnet, infected computers around the world, beginning in Iran and spreading to Indonesia and India. A recently published book uncovers findings on the origin of the worm and raises concerns that are relevant to chemical engineers everywhere.

Addressing Combustible Dust Hazards

May
2011
Back To Basics
Judy Perry, Michelle Murphy, Molly R. Myers
Facilities that handle or generate dusts are at risk for explosions and flash fires. Follow this approach to understand and mitigate your combustible dust hazards.

Understanding Reactive Chemical Incidents

March
2004
Safety
John F.  Murphy
In order to avoid incidents involving reactive chemical hazards, it is useful to understand the types of chemicals and types of equipment involved, as well as the root causes of the incidents.

Should Your Organization Fly Warning Flags?

December
2009
Safety
Ian Sutton
In the safety culture of some companies, the first recognition of trouble may be a sudden and massive failure. Learn how to decipher the warning signals to avoid safety incidents. <BR><BR>

Predesign with Safety in Mind

July
2006
Safety
Gael D. Ulrich, Palligarnai T. Vasudevan
This article will help you develop strong safety instincts that will guide you in making critical decisions in the preliminary design phase.

Use LOPA to Determine Protective System Requirements

February
2007
Safety
W. Kent Goddard
This article explains how to use layers of protection analysis (LOPA) to evaluate various process safeguards, determine if safety instrumented functions are required, and establish what safety integrity levels are needed to reduce risks to tolerable...

Addressing the Hazards of Data Omission from MSDSs

April
2005
Safety
James C. Mulligan
If certain chemicals lack physical hazards data, suppliers must be proactive to keep workers safe. Here’s how to determine dust flammability and reactivity data for inclusion on MSDSs.

Plant Security Remains a Moving Target

May
2008
News Feature
Cynthia F. Mascone
While chemical companies work toward complying with existing standards, legislators are poised to revise those very rules — with changes ranging from minor tweaking to major overhaul on the table.

Classifying Reactive Chemicals

March
2004
Safety
M. Sam Mannan, Sanjeev R. Saraf, William J. Rogers
This simple classification scheme can be used to characterize the thermal instability risks posed by reactive chemicals in a process.

Create Effective Process Safety Moments

May
2010
Safety
Deborah Luper
Process safety topics are underrepresented in safety communications. Here are ideas on how to convey your organization’s safety priorities in messages tailored to the audience.
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