Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
CCPS
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Turnaround Excellence - Key Success Factors

AIChE Spring Meeting and Global Congress on Process Safety
Apr 4, 2012
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Recognizing Catastrophic Incident Warning Signs in the Process Industries

November, 2011
This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for...

Explosion at T2 Laboratories

AIChE Webinar
Sep 22, 2010
This webinar discusses the CSB investigation and findings related to the explosion and chemical fire at T2 Laboratories, Inc. in December 2007.

Practical Compliance with the EPA Risk Management Program: A CCPS Concept Book

July, 2009
At last, smaller chemical processing operations have truly easy access to process safety and risk management programs tailored to meet their needs. Written as a "how to" book with checklists, it offers sufficient information for managers of facilities with small chemical operations to implement a...

Mechanical Integrity - State of the Art

Global Congress on Process Safety
Apr 28, 2009
This session presents papers on the latest mechanical integrity concepts, practices and programs. All aspects of mechanical integrity are covered,...

Recommended Industry Process Safety Metrics

CCPS Webinar
Feb 13, 2008
The BP US Refineries Independent Safety Review Panel (“Baker Panel”) and US Chemical Safety Board each recommended improved industry-wide process...

CEP: Process Safety Beacon - Good Housekeeping for Safety

December
2012
Process Safety Beacon
A fire started in a fiber trash drum in a process building. The drum contained solder flux and paste, welding debris, general trash, and oil-soaked rags. It had not been emptied for a long time. The ignition source may have been hot welding debris...

OSHA's New Chemical NEP: How to Make the Grade and Earn Extra Credit

October
2012
Safety
Heather Forgione, Henry Ozog
The Occupational Safety and Health Administration evaluates chemical facilities’ process safety management systems through a new national emphasis program. Follow these tips to reduce your risk of receiving citations, streamline the inspection process, and pave the way for future excellence.

Before OSHA Comes Knocking ...

March
2009
Safety
Daniel Steinway
The OSHA Process Safety Management National Emphasis Program will soon apply to the chemical industry, targeting compliance with safety standards associated with chemical hazards.

Reshaping Process Safety Regulations

March
2002
Safety
Walter L. Frank
Changes to OSHA's PSM rule and EPA's RMP programs are underway, due to pressures from various groups and the need for greater security.

Developing Safety Standard for Pilot Plants

October
2006
Safety
Richard P. Palluzi
Safety standards can significantly improve pilot plant safety and increase efficiency. This article addresses many of the issues involved in developing, deploying and using such standards.

Six Steps to Effectively Update and Revalidate PHAs

January
2001
Safety
David K. Whittle, Kevin  Smith
Process hazard analyses must be revamped — or redone from scratch — every five years by law. Following the guidance given here will facilitate this effort.

Introduction to Flammable Materials

AIChE Webinar
Feb 17, 2009
This webinar will provide a basic introduction to flammable materials with the purpose of providing valuable information that a practicing engineer...

CEP: Spotlight on Safety - LOPA — A Valuable Risk-Reduction Tool

November
2012
Spotlight on Safety
John F. Murphy, P.E.
Layer of protection analysis (LOPA) is a simplified process risk-assessment technique that uses order-of-magnitude estimates for initiating events, consequence severity, and likelihood of failure of independent protection layers (IPLs) to approximate the risk of a scenario. It is generally used after a process hazard analysis (PHA) team has identified a hazard scenario that requires further analysis to ensure the adequacy of the safeguards that exist or are being proposed.

CEP: Commentary - Working Together to Put CFATS Back on Track

November
2012
Commentary
Bill Allmond
More than five years ago, Congress enacted the most robust and comprehensive chemical security regulatory program to date. The regulation — the Chemical Facility Anti-Terrorism Standards (CFATS) — protects facilities against attack without impairing...

Beware of the Black Swan

Global Congress on Process Safety
Apr 4, 2012
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to...

CEP: Process Safety Beacon - Double Block and Bleed

March
2012
Process Safety Beacon
The December 2011 Beacon described an incident where a missing plug on a vent line resulted in a flammable material leak that caught fire, causing a fatality. That incident reminded us of the importance of caps and plugs on process vent lines and...

CEP: Process Safety Beacon - Manage Temporary Changes

October
2012
Process Safety Beacon
A filter on the suction of a pump frequently plugged. Because of this, the pressure needed to be monitored, both in the field and at the control panel. To minimize installation time for a pressure transmitter, it was decided to install a tap on the...

Design an Inherently Safer Plant

January
2012
Special Section
Kristin D. Norton, P.E., Senem Surmeli, Steven T. Maher, P.E.
Continue to search for ways to build safety into your process — from conceptual through detailed design, to procurement and construction, and even into operation.

Make Your Existing Plant Inherently Safer

January
2012
Special Section
Jack Chosnek, Victor H. Edwards, P.E.
Don't overlook opportunities to build more safety into a process that is already in operation.

Handle Corrosive Acids and Caustics Safely

September
2012
Safety
Richard W. Prugh, P.E., CSP
Understand the corrosivity hazards of acids and caustics, and follow these guidelines to manage those hazards through inherently safer design, engineering and administrative controls, and personal protective equipment.

Navigating NFPA Codes and Standards

May
2012
Safety
Jeremy Lebowitz
Follow the recommendations and how-to Guidance provided by the National Fire Protection Association to safeguard against fires and explosions.

CEP: Process Safety Beacon - What Can I do? I’m Just the Operator.

September
2012
Process Safety Beacon
A frequent comment from workers is, “What can I do to improve the safety of our processes? I am just the operator (or technician, mechanic, etc.). I just turn valves, operate the equipment, take samples, turn wrenches, adjust the equipment.” It is...

Process Safety and Corporate Responsibility

AIChE Spring Meeting and Global Congress on Process Safety
Apr 2, 2012
In his Keynote Address at the AIChE 2012 Spring Meeting and Global Congress on Process Safety in Houston, TX, on April 2, 2012, Michael J. Dolan of...

Thermal Safety of Ionic Liquids

Global Congress on Process Safety
Apr 2, 2012
During the past decade, research and development in ionic liquids has grown tremendously. Targeted applications for ionic liquids include replacement...

Guidelines for Auditing Process Safety Management Systems, 2nd Edition

February, 2011
This book discusses the fundamental skills, techniques, and tools of auditing, and the characteristics of a good process safety management system. A variety of approaches are given so the reader can select the best methodology for a given audit. This book updates the original CCPS Auditing...

Flame Flashbacks: Causes and Prevention

AIChE Webinar
Apr 7, 2010
This webinar addresses the principle of flammability of vapor/air mixtures, including flammability limits, ignition temperatures, the effect of...

Dust Explosions

AIChE Webinar
Jun 24, 2009
Catastrophic dust explosions in 2003 and 2008 have placed an increased emphasis on the prevention and mitigation of dust explosions. In response to...

Process Safety - From the Top-Down and Bottom-up

Global Congress on Process Safety
Apr 28, 2009
The theme of this session is implementing Process Safety systems from two different perspectives: (1) what Senior Management needs from process...

The Design and Evaluation of Physical Protection Systems

January, 2001
Guides the reader through the entire process of security system design and integration, illustrating how the various physical and electronic elements work together to form a comprehensive system. A great resource both for the security professional and student alike, the book is arranged in three...
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