Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.Read more

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Dust or Gas Explosion: Case Study of Dryer Explosion and Design Venting

Mar 21, 2010
Scott Davis
A recent explosion occurred in a single burner, recirculating solids ring dryer. No one was reported injured as a result of the explosion, however the explosion caused significant damage to the dryer and minor damage to sections of the facility. Despite the dryer having been designed with seven...

A Guide to Developing and Implementing Safety Checklists: Plant Steam Utilities

Mar 21, 2010
Delmar Morrison
Steam generation is an integral part of most chemical process plants; however, the steam plant often is or can be overlooked in the area of hazard analysis. The reasons for this oversight are obvious: steam generation is considered to be an old and well understood process, and steam boiler systems...

Quantitative Risk Assessment Case Study for Organic Acid Processes

Mar 21, 2010
R. Wayne Garland
Acetic acid is not a chemical covered by the OSHA PSM regulation, as its flash point is above the 100 F threshold for flammables; however, it is by no means a non-hazardous chemical. Eastman Chemical Company has a large number of processes containing acetic acid and related organic acids, and as a...

LOPA and Human Reliability – Human Errors and Human IPLs

Mar 21, 2010
Bill Bridges
Layer of Protection Analysis (LOPA) is a simplified risk assessment method that provides an order of magnitude estimate of the risk of a potential accident scenario. Humans can be the cause on an accident scenario (the Initiating Event [IE]) or human can serve as an independent protection layer (...

Assessing the Burning Rate of Solid Oxidizers

Mar 21, 2010
Elizabeth C. Buc
A method for assigning solid oxidizers and products containing oxidizers to an NFPA Class was developed. The method consists of two reaction-to-fire tests: a bench-scale screening test with thirty gram piles and an intermediate-scale fire exposure test with twenty four pounds of material in...

Instrumented Protective Systems for Distillation Operations

Mar 21, 2010
Jennifer Mize
Distillation is one of the most common unit operations in the chemical processing industry. Using relative volatility as a means of separating chemicals involves adding large amounts of energy to the system at the base of the column, typically through the use of a reboiler, and then removing that...

Guidelines for Process Safety Metrics

October, 2009
Process safety metrics is a topic of frequent conversation within chemical industry associations. Guidelines for Process Safety Metrics provides basic information on process safety performance indicators, including a comprehensive list of metrics for measuring performance and examples as to how...

Explosion Prevention and Mitigation

Apr 30, 2009
Dr. Daniel A. Crowl, Kenneth Bloch, Paul Amyotte
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention community. This session includes papers that identify, characterize, or offer design and operational guidance on fire, explosion and reactivity hazards...

LNG Safety - II

Apr 29, 2009
Morshed Rana, Ruifeng Qi, Sanjeev Saraf
This session presents advancements in LNG safety in LNG baseload and receiving terminals, LNG ships and other related areas. LNG Vapor Dispersion Consequence Modeling with CFD Codes ·<span style="&'font:" 7pt="" 'times="" new="" roman';&'=""> Have You Considered High-Pressure LNG...

Case Histories and Lessons Learned

Apr 29, 2009
Delmar Morrison, Mark Kaszniak, Scott Davis
Reviews of process safety incidents and near misses provide valuable learning opportunities. Papers dealing with incidents, near misses, and the lessons learned are presented. Please Note : Case Histories and Lessons Learned -- Spring Meeting 2009 includes the following recorded presentations: ·...

Risk Criteria

Apr 29, 2009
Fred Henselwood, Wayne Chastain
The new CCPS Guidelines for Establishing Risk Criteria will be published in mid-2009. This session includes papers regarding the development and application of risk criteria to improve a company's risk profile. Topics also include experience and examples with risk apportionment, international...

Applications of Risk Analysis Techniques

Apr 29, 2009
Angela Summers, Fabien Fouillen, Peter Moore
Hazard identification and risk assessment continue to be a critical part of the process safety efforts in process plants. Papers highlighting methods, tools and examples of successful application or lessons learned from misapplication in a plant environment are presented. Please Note : Applications...

Audits, Inspection and Regulation

Apr 29, 2009
David Heller, Dr. Timothy Myers, Lisa Long
In the past few years, we have seen renewed emphasis on PSM through OSHA’s National Emphasis Programs and Homeland Security new Chemical Security’s regulations. This session contains papers that discuss regulatory programs in the U.S. and internationally, and companies strategies for complying with...

Managing Organizational Change

Apr 29, 2009
George Melham, John Wincek, Paul Davidson
Management of Change has long been recognized as a fundamental cornerstone of a process safety program. Through the years, most companies have evolved a mature system to manage technical changes -- equipment, materials, and technology -- in their facilities. In recent years, the effects of, and...

Fire, Explosion, & Quantitative Analysis

Apr 28, 2009
Pablo Zunana
Fires and explosions result in the largest losses in process safety accidents. The increased sensitivity by industry, regulatory, and public sectors to recent events as well as challenging market conditions has caused industry to scrutinize their existing approaches and develop balance between...

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