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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

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An Integrated Toolkit for Addressing Human Factors Issues in Process Safety

Mar 23, 2010
David Embrey
This paper describes an integrated toolset, called the Human Factors Workbench, which addresses the proactive and reactive control of human error in process operations. It is a practical application of the tools described in the CCPS publication: ‘Guidelines for Preventing Human Error in Process...

Combustible Dust: A Practical Approach to Identifying and Mitigating Hazards

Mar 22, 2010
Richard C. Griffin
Combustible dust hazards are prevalent in many facilities throughout industry, including the chemical process industries. Lack of awareness and control of these hazards has led to numerous catastrophic accidents. Chevron Phillips Chemical Company LP has developed a practical approach to identifying...

Ensuring Consistency of Corporate Risk Criteria

Mar 22, 2010
J. Wayne Chastain
The recently published CCPS text Guidelines for Developing Quantitative Safety Risk Criteria makes a strong case for corporations developing risk criteria. One topic addressed in the text is the development of criteria for use in single cause – consequence risk analysis methodologies such as Layer...

Lessons Learned from Real World Application of the Bow-Tie Method

Mar 22, 2010
Steve Lewis
The benefits of using bow-tie diagrams for risk management have been realized by organizations world-wide. They provide a readily understandable visualization of the relationships between the causes of business upsets, the escalation of such event to a range of possible outcomes, the controls...

Journey towards PSM Excellence

Mar 22, 2010
Ravi Ramaswamy
This paper describes the experience, learning and major challenges in implementing Process Safety Management at Reliance Industries Limited (RIL) India. The Reliance Group, founded by Dhirubhai H. Ambani (1932-2002), is India's largest private sector enterprise, with businesses in the energy and...

Materials as Inherent Ignition Sources for Dust Explosions During Spray Drying

Mar 22, 2010
Vincent Van den Hoogenband
During spray drying, a solution is dispersed through a nozzle in small droplets to evaporate the water by means of hot air. In a large number of these processes, organic materials are processed so three out of four factors for dust explosions to occur are already present. The only thing missing for...

Property Insurance Company Evaluation of Combustible Dust Hazards

Mar 22, 2010
Henry L. Febo
This paper will discuss some of the key factors that FM Global insurance engineering representatives use in evaluating combustible dust hazards at insured locations. The information is used to develop underwriting information but more importantly, it is the basis for guidance provided for the...

Utilizing Integrated Risk Assessment to Maximize Asset Integrity Management

Mar 22, 2010
Steve Soos
The advent of various safety standards like ANSI /ISA 84, IEC 61511, API 14C, API 580 / 581, SAE JA1011, IEC 60330 and PSM guidelines has been a good impetus in improving the availability and reliability of safety systems and processes with an objective to meet the requirements defined by OSHA, EPA...

Practical Issues with Marginally Explosible Dusts - Evaluating the Real Hazard

Mar 22, 2010
Samuel A. Rodgers
A combustible dust can be non-explosible, marginally explosible or severely explosible. With the exception of a few standards with a quantitative perspective (such as NFPA 68), most safety standards and regulations do not differentiate marginally explosible dusts from severely explosible dusts. As...

Modeling Small Releases from Tanks

Mar 22, 2010
Fredrick H. Knack
The methodologies in the chapter on “Dispersion Modeling” in the CCPS book Guidelines for Consequence Analysis of Chemical Releases, provide means for modeling outdoors releases at relatively long distances from a large source. At times it is necessary to model releases at relatively short...

Challenges in Developing and Implementing Safety Risk Tolerance Criteria

Mar 22, 2010
Walter L. Frank
Risk quantification can help in understanding and managing risk. Establishing quantitative risk criteria can be a key component to risk decision-making and many companies use quantitative risk criteria, either formally or informally. The Center for Chemical Process Safety issued its guidance on...

Process Safety in the Face of Significant Change

Mar 22, 2010
Leslie J. May
Development of an effective process safety culture requires employees to look beyond intended performance, to their own nonconscious assumptions about process safety. When firmly in place, effective process safety culture instills an environment where employees differentiate between events which,...

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