Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Fire From Iron

Apr 3, 2012
Marc G. Sáenz
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust fires are sometimes overlooked. The CSB investigated three incidents involving combustible iron dust at Hoeganaes Corporation. Two people died from burns...

Refinery-Wide Topics for Profitability, Reliability and Safety

Apr 3, 2012
Mike Siravo
In this session we will review several case studies that will allow you to better understand the importance of process engineering and process safety basics. These examples will show specific pitfalls to avoid but also will open your thinking to properly consider the implications of other...

Gains From Getting near Misses Reported

Apr 3, 2012
Bill Bridges
[An earlier edition of this paper was first presented at the “International Conference and Workshop – Process Safety Incidents,” 2000, organized by the Center for Chemical Process Safety (CCPS)] The need for effective root cause analysis is finally gaining the spotlight in the chemical process...

The Structured What If/Checklist A New Twist On An Old Approach

Apr 3, 2012
C. Curtis Clements
The purpose of Process Hazards Analysis (PHA) is to identify and understand the hazards associated with the process being reviewed, to understand the potential resultant hazardous events, and to prevent those events by identifying all the potential routes to those events and ensuring that adequate...

Tutorial on Combustible Dust

Apr 3, 2012
Timothy J. Myers
Recent catastrophic dust explosions, the combustible dust National Emphasis Program (NEP), and OSHA proposed rulemaking, have increased awareness of combustible dust hazards in industry. This presentation provides an overview of combustible dust. The presentation will provide a summary of recent...

Challenges in Applying PSM to Production Pilot Plants & Laboratories

Apr 3, 2012
Bruce D. Bullough
The CordenPharma Colorado, Inc. (CPC) site in Boulder includes at least eight production facilities. The majority (six) are production laboratories and pilot plants, with synthesizers and vessels of a few liters to a few thousand liters. All of the production process systems are connected to at...

Maintain Safety Excellence in Laboratory Test Facilities

Apr 3, 2012
Amy Theis
Our laboratory contains calorimeters to characterize reactive chemical hazards and multiple different instruments to characterize both dust and gas/vapor explosion hazards. It is a challenge to ensure that each project is completed safely since a wide variety of chemicals are used. Our goal at...

An Introduction to Assessing Process Hazards

Apr 3, 2012
Seshu Dharmavaram
A surprising number of process incidents occur due to a lack of general understanding of process hazards and lack of basic hazards assessment, subsequently resulting in the absence of or inadequate Process Hazards Analysis (PHA) to provide appropriate safeguards for minimizing process risks...

Identification of Process Hazards in Laboratories and Pilot Plants

Apr 3, 2012
Christine Browning
The focus of most laboratory experiments and piloting operations is the development of a new, innovative chemical process or the improvement of an existing chemical process. These activities are designed to, and focus on, evaluation of the intended chemistry for the process being studied. The...

PSM ? Process Safety Leadership: Practical Actions That Set PS Leadership Apart

Apr 3, 2012
Dawn Wurst
PSM ≠ Process Safety Leadership : Practical actions that set PS Leadership apart It is well known in business improvement circles that good management does not necessarily equal good leadership. This applies to PSM as well. Effectively leading the translation of PSM to action for all whom it...

A Pre-Plan for Process Safety Management

Apr 3, 2012
Sheryl Goddard
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM). Although not under PSM at the present time, the corporate growth plan is such that PSM will be a requirement within the next 2 to 5 years. When looking...

Selection of Appropriate Ignition Models for Fire and Explosion Assessments

Apr 3, 2012
Anna Qiao
A release of flammable substances can result in various fire or explosion events depending on whether there is an immediate or delayed ignition. Although developments have taken place in producing fit-for-purpose ignition models, there remain significant uncertainties, including how to identify the...

Streamlining PHAs with Pre-Population, Pre-Work, and Creativity

Apr 3, 2012
Judy Perry
This presentation and paper will focus on how PHAs can be conducted using a minimal amount of resources, while still maintaining high quality results that are sustainable and in accordance with AICHE-CCPS publication guidance (and in accordance with regulations). In the fall of 2010, I made a...

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