Process Safety

Featured

Process Safety Boot Camp

Instructor-led (classroom) Course
CCPS
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Electrostatic Ignitions of Fires and Explosions

July, 1997
Tom Pratt, a long-time process safety practitioner and lecturer in electrostatic safety, wrote this book to educate industry in the basics of electrostatics. It offers a selected collection of information designed to give readers the tools they need to examine the hazard potential of common...

Guidelines for Use of Vapor Cloud Dispersion Models, 2nd Edition

December, 1996
The second edition of this essential reference updates and combines two earlier titles to capture the many technological advances for predicting the "footprint" of a vapor cloud release. Cited by EPA in its 1996 document, "Off-Site Consequence Analysis Guidance," the aim of the book is to encourage...

Contractor and Client Relations to Assure Process Safety

December, 1996
Written and edited by engineering contractors and industry project/maintenance managers as an easy-to-use guide for other industry professionals, this book identifies important process safety issues in the contractor-client relationship,which are not addressed by other groups and publications...

Guidelines for Writing Effective Operating and Maintenance Procedures

May, 1996
The EPA investigation of a 1994 chemical plant tragedy concluded that "the explosion resulted from a lack of written safe operating procedures…" While good written procedures can't guarantee zero accidents, they can reduce the number of accidents caused by human error. This new book shows how to...

Guidelines for Safe Storage and Handling of Reactive Materials

September, 1995
With new and growing interest in dealing with the hazards of reactive chemicals, this book offers guidelines that can significantly reduce the risk or mitigate the severity of accidents associated with storing and handling reactive materials. Necessary elements of a reliable system to prevent...

Guidelines for Technical Planning for On-Site Emergencies

June, 1995
Prevention, preparedness, response and recovery--the key components of emergency planning--form the major sections of this work. The book first describes PSM (Process Safety Management) as the key to prevention, then goes on to consider the main features of a preparedness program, including...

Guidelines for Process Safety Fundamentals in General Plant Operations

April, 1995
At last, a book that covers safety procedures and standards with information that is rarely available outside of proprietary materials. A comprehensive source for basic and essential operations and procedures in use in any facility, the book offers chemical operators and first line supervisors...

Guidelines for Process Safety Documentation

April, 1995
The process industry has developed integrated process safety management programs to reduce or eliminate incidents and major consequences, such as injury, loss of life, property damage, environmental harm, and business interruption. Good documentation practices are a crucial part of retaining past...

Guidelines for Chemical Reactivity Evaluation and Application to Process Design

April, 1995
Drawn from international sources, this book provides principles and strategies for the evaluation of chemical reactions, and for using this information in process design and management. A useful resource for engineers who design, start-up, operate, and manage chemical and petrochemical plants, the...

Guidelines for Consequence Analysis of Chemical Releases

March, 1995
This Guidelines book provides technical information on how to conduct a consequence analysis to satisfy your company's needs and the EPA rules. It covers quantifying the size of a release, dispersion of vapor clouds to an endpoint concentration, outcomes for various types of explosions and fires,...

Guidelines for Safe Process Operations and Maintenance

March, 1995
First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process...

Tools for Making Acute Risk Decisions with Chemical Process Safety Applications

August, 1994
The complexity of today's risk decisions is well known. Beyond cost and risk there are many other factors contributing to these decisions, including type of risk (such as human injury or fatality), the economic impact on the local community, profitability, availability of capital, alternatives for...

Guidelines for Implementing Process Safety Management Systems

April, 1994
The causes of catastrophic accidents in the process industries, now recognized as complex and interrelated, need to be matched by multi-faceted technical management systems. These principles apply to companies of any size and to a full range of industries beyond the chemical industry, such as pulp...

Guidelines for Safe Automation of Chemical Processes

October, 1993
Increased automation reduces the potential for operator error, but introduces the possibility of new types of errors in design and maintenance. This book provides designers and operators of chemical process facilities with a general philosophy and approach to safe automation, including independent...

Guidelines for Vapor Release Mitigation

April, 1988
Guidelines for Vapor Release Mitigation is a survey of current industrial practice for controlling accidental releases of hazardous vapors and preventing their escape from the source area.

Minimize Electrostatic Hazards During Process Operations

June
2013
Safety
Vahid Ebadat
Understand the electrostatic hazards of your process so you can limit the accumulation of charge and prevent static discharge in flammable atmospheres. Select the appropriate combination of electrostatic mitigation measures to ensure safety from electrostatic ignition hazards.

CEP: Process Safety Beacon - Why Can't I Open that Valve?

June
2013
Process Safety Beacon
In April 2004, an explosion and fire at a polyvinyl chloride (PVC) plant killed five people and severely injured three others. The explosion and fire destroyed most of the reactor building and an adjacent warehouse. Because smoke from the fire drifted...

Improve Process Safety with Near-Miss Analysis

May
2013
On The Horizon
Ankur Pariyani, Masoud Soroush, Ulku Oktem, Warren Seider
Valuable information about unsafe conditions resides in the large alarm databases of distributed control systems and emergency shutdown systems. This overlooked and underutilized information can be analyzed to identify process near-misses and determine the probability of serious accidents.

Assess Hazards with Process Flow Failure Modes Analysis

March
2013
Safety
Rosalynn MacGregor
Process flow failure modes (PFFM) analysis is an intuitive, process-flow-directed way to identify potentially hazardous scenarios. Learn how to apply this technique to your process hazard reviews.

Beware of the Dangers of Cold Traps

February
2013
Safety
James R. Risko
Cold traps — steam traps that no longer drain condensate — are often ignored in lieu of less-critical leaking traps, until a catastrophic event, such as a plant shutdown or personal injury, occurs. Use historical data to accurately estimate the annual cost of these cold traps to justify their swift repair.

Improve Safety by Improving Human Performance

August
2006
Safety
Donald K. Lorenzo
Follow these guidelines to identify situations in which human errors are likely to occur and to correct potential problems early enough to avoid adverse consequences.

CEP: Process Safety Beacon - What is Supporting Your Equipment?

February
2013
Process Safety Beacon
Pipes and equipment that are not properly supported will be subject to stress, vibration, or other problems, This can cause leaks, or even a complete collapse of piping or equipment. But, problems with inadequate support of piping and other...

CEP: Process Safety Beacon - Mechanical Integrity of Tubing

May
2012
Process Safety Beacon
Proper installation, maintenance, and inspection of metal tubing is important in preventing fires and toxic material releases in process plants. Do not forget about tubing just because it is usually small. Even a small leak can cause a fire that can...

Product Digest - Safety Equipment

May
2012
Product Digest
Check out warning devices for hazardous areas and high-visibility work vests that reduce static electricity.

Fundamentals of Fire and Fire Control

AIChE Webinar
Sep 16, 2009
This webinar features a live question and answer session with Dr. J. Reed Welker, one of the world’s most respected experts in fire and fire control.

Streamline Your Process Hazard Analysis

January
2013
Safety
Judy Perry, Molly Myers
A little creativity during preparation — developing checklists, grouping similar processes, pre-populating worksheets, and considering possible deviations and safeguards before meeting face to face — goes a long way toward improving the efficiency and effectiveness of your PHA efforts.

Safety in the LNG Value Chain

Dec 12, 2012
In this webinar, presenters describe and examine potential LNG (liquefied natural gas) hazards and risk-reduction methods for the LNG value chain ―...

Modeling of Underground Hydrogen Pipelines

Global Congress on Process Safety
Apr 4, 2012
Hydrogen is a critical component in the production of cleaner fuels. Underground pipelines provide a safe, reliable supply of hydrogen to refineries...

Emergency Block Valves

AIChE Spring Meeting and Global Congress on Process Safety
Apr 4, 2012
An Emergency Block Valves (EBV) is used as a means of isolating flammable or toxic substances in the event of a leak or fire. The installation, and...

Turnaround Excellence - Key Success Factors

AIChE Spring Meeting and Global Congress on Process Safety
Apr 4, 2012
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of...

Fatal Exposure: Tragedy At DuPont

Global Congress on Process Safety
Apr 4, 2012
This investigation by the United States Chemical Safety and Hazard Investigation Board (CSB) provides unique lessons in process safety. Three...

Acetylene Converter Safety Systems

AIChE Spring Meeting and Global Congress on Process Safety
Apr 4, 2012
Acetylene is produced as a by-product during the pyrolysis cracking of hydrocarbons in ethylene plant furnaces. Typically the acceptable acetylene...

Design Challenges in Tankage Modernization

AIChE Spring Meeting and Global Congress on Process Safety
Apr 4, 2012
In order to comply with regulation requirements, a refinery needs to perform major revamps to produce different grades of Diesel, namely ULSD, Off-...

Recognizing Catastrophic Incident Warning Signs in the Process Industries

November, 2011
This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for...

Explosion at T2 Laboratories

AIChE Webinar
Sep 22, 2010
This webinar discusses the CSB investigation and findings related to the explosion and chemical fire at T2 Laboratories, Inc. in December 2007.
Subscribe to Process Safety