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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

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Explosions in Transformer and Circuit-Breaker Tanks Due to Arcing Events

Apr 4, 2012
Timothy L. Morse
Industrial transformers and circuit breakers operate with large voltage differences between current-carrying internal components and the grounded tank walls. A breakdown in the dielectric strength of the insulating oil in the tank due to contamination or other causes can lead to the formation of an...

Flash Fire From a Hot Combustible Liquid

Apr 4, 2012
Russell A. Ogle
A truck driver loading a tanker was fatally injured in a flash fire. The accident occurred at the loading rack of a petroleum refinery. The truck driver was on top of the tank trailer loading a liquid petroleum byproduct material similar to asphalt through an open hatch on the trailer. The material...

Inherently Safer Technology Implementation -Risk Reduction and Risk Shifting

Apr 4, 2012
Iclal Atay
On March 25, 2008 the State of New Jersey adopted rules requiring facilities regulated under the Toxic Catastrophe Prevention Act (TCPA) Program to perform Inherently Safer Technology (IST) reviews. By January 2010, 85 facilities performed IST reviews and submitted their findings to the New Jersey...

Turnaround Excellence - Key Success Factors

Apr 4, 2012
Bobby Vichich
Turnaround Excellence is more than a state of being… it is a journey. Achieving and sustaining excellence is wholly dependent on a site approach of shared accountability towards Turnaround Excellence and must be a continually improving process. Starting well in advance of “feed out”, a long range...

Dust Explosions: Case Study of Dryer Explosions and Poor Explosion Vent Design

Apr 4, 2012
Scott G. Davis
Four recent explosions occurred in a single burner, recirculating solids ring dryer. The dryer was equipped with a recirculating fan, a burner section, a section to introduce the solids, a ring duct, a pre-separator and four cyclones. Seven explosion doors were also used to protect the integrity of...

Modeling of Underground Hydrogen Pipelines

Apr 4, 2012
Elizabeth Lutostansky
Hydrogen is a critical component in the production of cleaner fuels. Underground pipelines provide a safe, reliable supply of hydrogen to refineries and the petroleum industry. Proper assessment of the risks associated with underground hydrogen pipelines requires an accurate model of the jet fire...

Emergency Block Valves

Apr 4, 2012
Joe Viviano
An Emergency Block Valves (EBV) is used as a means of isolating flammable or toxic substances in the event of a leak or fire. The installation, and use, of EBV's in many hydrocarbon services will significantly reduce the potential of fire and explosion damages caused by loss of hydrocarbon...

Beware of the Black Swan

Apr 4, 2012
John Murphy
In 16 th century London, a statement that describes impossibility was referred to as a “black swan” because all historical records of swans up to that time had reported that swans only had white feathers. The Greek philosopher Aristotle first used the term “white swan” as an example of necessary...

Acetylene Converter Safety Systems

Apr 4, 2012
Nelson Shen
Acetylene is produced as a by-product during the pyrolysis cracking of hydrocarbons in ethylene plant furnaces. Typically the acceptable acetylene contaminant level in the polymer grade ethylene product is in the range of 1 ppmv or lower. Since acetylene will fractionate with ethylene, it needs to...

Major Turnaround in An Olefins Plant: A Process Safety Point of View

Apr 4, 2012
Pablo Ricardo Barrera
The process safety management in an industrial plant is a critical success factor for companies integrated in a global market. The equipments should have maximized performance and operational runlenght without compromising process safety. The challenge for excellence performance drives companies to...

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