Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Thermal Safety of Ionic Liquids

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
During the past decade, research and development in ionic liquids has grown tremendously. Targeted applications for ionic liquids include replacement...

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Social HAZOP At Oil Refine Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

Operations Management Panel Discussion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The intent of this session is to present and develop a framework for management of rotating equipment within the plant. The papers and panel...

Process Safety for Process Engineers

Archived Webinar
Jan 26, 2012
Process safety is the most important facet of our jobs as process engineers. Learn how CCPS can support process engineers in their quest to make...

Acid Release From Catalyst Tanks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

What to Do When Nothing Has Happened?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Often during a Layer of Protection Analysis (LOPA) or a Quantitative Risk Analysis (QRA) study, historical information indicates no occurrences of a...

Ignition of Dust Layers by Mechanical Sparks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Dust explosions represent a considerable safety risk in process industry. Statistical records of dust explosions show that 32.7 % of these explosions...

Inherently Safer Design – Not Only about Reducing Consequences!

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process risk is a function of both the likelihood of occurance of an incident, and of the consequences of the incident. There is a common perception...

A Work Process for Revalidating LOPAs and Other Risk Analyses

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

Systematic Workforce Involvement In Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

Portfolio Risk Management for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

Can Functional Testing Be Replaced by Inspection After Demands?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Safety instrumented systems are used to reduce the risk of major accidents in the process industry. To claim a certain risk reduction from such...

PSM Auditing Dilemmas

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
In most PSM audits, the audit team will face one or more situations that represent a dilemma. These dilemmas usually require the individual auditor...

Explosion at T2 Laboratories

Archived Webinar
Sep 22, 2010
This webinar discusses the CSB investigation and findings related to the explosion and chemical fire at T2 Laboratories, Inc. in December 2007.

Flame Flashbacks: Causes and Prevention

Archived Webinar
Apr 7, 2010
This webinar addresses the principle of flammability of vapor/air mixtures, including flammability limits, ignition temperatures, the effect of...

OSHA Refinery and Chemical NEP Findings

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 23, 2010 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Lessons Learned from Real World Application of the Bow-Tie Method

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 22, 2010 - 8:00pm
The benefits of using bow-tie diagrams for risk management have been realized by organizations world-wide. They provide a readily understandable...

How to Evaluate Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 22, 2010 - 8:00pm
At first glance it may seem that organizational culture is subjective and therefore difficult to measure. Indeed, even the definition of culture...

Fire Study of Melting Fiberglass Using FLUENT CFD Software

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
Thermal insulation is used in chemical plants primarily as a tool to prevent energy loss. However, if installed properly, an added benefit is that of...

Fundamentals of Fire and Fire Control

Archived Webinar
Sep 16, 2009
This webinar features a live question and answer session with Dr. J. Reed Welker, one of the world’s most respected experts in fire and fire control.

Dust Explosions

Archived Webinar
Jun 24, 2009
Catastrophic dust explosions in 2003 and 2008 have placed an increased emphasis on the prevention and mitigation of dust explosions. In response to...

Case Histories and Lessons Learned

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2009 - 9:30am
Reviews of process safety incidents and near misses provide valuable learning opportunities. Papers dealing with incidents, near misses, and the...

Fire, Explosion, & Quantitative Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2009 - 11:30am
Fires and explosions result in the largest losses in process safety accidents. The increased sensitivity by industry, regulatory, and public sectors...

Process Safety - From the Top-Down and Bottom-up

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
The theme of this session is implementing Process Safety systems from two different perspectives: (1) what Senior Management needs from process...

Implementing PSM Globally

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2009 - 9:30am
In the last several years there have been numerous changes in technical and analytical methods, process safety management systems, regulations,...

Applications of Lopa (Layer Of Protection Analysis)

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2009 - 6:00am
Layer of Protection Analysis (LOPA) continues to be a powerful and popular tool for assessing risk. This session presents papers focusing on applied...

Introduction to Flammable Materials

Archived Webinar
Feb 18, 2009
This webinar will provide a basic introduction to flammable materials with the purpose of providing valuable information that a practicing engineer...

A Century of Process Safety: Process Safety at OSHA

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2008 - 12:00pm-12:30pm
This presentation will provide a brief history of OSHA's efforts in process safety management. It will include discussion of the PSM standard and...

Process Safety Beacon: Hydrate Hazards

January
2016
Process Safety Beacon
Water can be a hazard in process plants. When water is mixed with some materials, typically gases but also liquids, it can form a crystaline, ice-like solid. This solid is called a hydrate. When a hydrate forms, it can plug piping, instrument connections, valves, and other equipment, which causes process upsets that may be hazardous. Hydrogen sulfide, acetylene, methyl mercaptan, chlorine, vinyl fluoride, carbon dioxide, ethylene, methane, ethane, natural gas, and other hydrocarbon gases can form hydrates.

Process Safety Beacon: Overflowing Tanks

February
2016
Process Safety Beacon
Although the operations in your storage tank farm may not seem to be very complex, they may actually be more complicated than you think. There may be many interconnections between tanks. You may have to put material in tanks that are already...

Process Safety Beacon: Safety Devices Used as Control Devices

March
2016
Process Safety Beacon
A volunteer at a vintage railroad tourist attraction describes how he prepares a steam locomotive for operation by building up the fire to warm the firebox and increasing the boiler pressure. He explains that he knows that the locomotive is ready...

Spotlight on Safety: Process Safety Begins in the School Laboratory

February
2016
Spotlight on Safety
Louisa Nara
Resources — money, personnel, raw materials, etc. — are finite, and it is vital we value and protect them. Perhaps our most precious resource is the youth who are poised to pursue careers in chemical engineering, where they will take up the mantle...

过程安全事故解析

September, 2015
全书主要介绍化工过程安全管理知识,并基于对50余个过程安全事故案例的深入解析,详细介绍过程安全事故发生的机理、结果、教训及预防事故的经验,以帮助化工领域相关管理人员和操作人员提高安全意识和技能,促进安全生产的实现。

事例に学ぶ化学プロセス安全 Beacon の教訓と事故防止の知恵

March, 2015
本書は、米国CCPS(AIChE)が毎月発行する、実際に起こった事故や不安全状態を取り上げて化学プロセス安全上の鍵となる教訓などをまとめたProcess Safety Beacon(2006年4月~2014年1月号)の和訳、およびその事例についての解説を一冊に収載したものである。

Cybersecurity for Executives: A Practical Guide

June, 2014
This essential cybersecurity text for executives in all sectors and at all levels provides practical advice that equips executives with the knowledge they need to make the right cybersecurity decisions. In plain language, you’ll learn how to recognize and act on threats to you and your business, along with how to act decisively to mitigate and recover from cyber incidents.

CEP: Spotlight on Safety - Be Prepared, Be Safe, and Have Fun

August
2014
Spotlight on Safety
Louisa Nara
One of my favorite warm weather activities is kayaking. The river provides a respite away from crowds and electronic distractions. Daily stressors are erased by the warm sun, a light breeze, and the sound of water lapping at my boat. A recent weekend with great weather afforded the perfect opportunity to go out on the river with my husband. Earlier that week, severe storms blew through the area with significant rainfall and flash flooding. This increased the volume of water in the river, so conditions would be perfect for a fast and exciting ride. It also called for a more-mindful approach to safety hazards, like swift currents and debris in the water.
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