Process Safety

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Process Safety Boot Camp

Instructor-led (classroom) Course
This intensive 4-day course is also offered periodically throughout the year to the broader chemical engineering public. Taught jointly by process safety veterans with decades of experience at major companies from the process industries, the course is highly interactive.

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Challenges in Developing and Implementing Safety Risk Tolerance Criteria

Mar 22, 2010
Walter L. Frank
Risk quantification can help in understanding and managing risk. Establishing quantitative risk criteria can be a key component to risk decision-making and many companies use quantitative risk criteria, either formally or informally. The Center for Chemical Process Safety issued its guidance on...

Atmospheric Storage Tank Explosion Modeling

Mar 22, 2010
Jérôme Taveau
Many flammable products are usually stored in large vessels at atmospheric pressure. Ignition of an hydrocarbon-air mixture in such tanks can lead to an explosion and cause lethal casualties, as in 2006 at Partridge-Raleigh oilfield, USA, or damage the surrounding facilities and buildings. To...

Process Safety Management in the Energy Sector

Mar 22, 2010
Marc McBride
This paper describes experience of application of the principles of process safety management within Centrica plc, an integrated energy company with operations in North America and Europe. The paper describes the key challenges for implementation of process safety requirements in this sector, the...

Consequence Modeling of Chlorine Release

Mar 22, 2010
Prakash Amulakh Shah
This paper describes the Consequence Modeling of Chlorine release from a Chlor Alkali plant as a part of Process Hazard Analysis. The objective was to carry out a Quantitative Risk Assessment Study of the liquid Chlorine storage area of the Chlor Alkali plant and build up in-house capability to...

Ensuring Consistency of Corporate Risk Criteria

Mar 22, 2010
J. Wayne Chastain
The recently published CCPS text Guidelines for Developing Quantitative Safety Risk Criteria makes a strong case for corporations developing risk criteria. One topic addressed in the text is the development of criteria for use in single cause – consequence risk analysis methodologies such as Layer...

Stability Analysis of Safety Valve

Mar 22, 2010
The stability for a safety valve was investigated by experiments and analysis. It was found that the dynamic instability was caused by the interaction effect between the pressure wave propagation through the inlet pipe and the valve disc motion. This dynamic instability is mitigated by the...

Risk-Based Mechanical Integrity - Beyond Fixed Equipment

Mar 22, 2010
Thomas J. Folk
This paper presents approaches to provide a safer operating plant by extending mechanical integrity to all process equipment using a risk-based approach to better focus resources. Risk-based approaches for inspection and testing of fixed equipment for mechanical integrity (API 580/581) and for the...

Modeling Small Releases from Tanks

Mar 22, 2010
Fredrick H. Knack
The methodologies in the chapter on “Dispersion Modeling” in the CCPS book Guidelines for Consequence Analysis of Chemical Releases, provide means for modeling outdoors releases at relatively long distances from a large source. At times it is necessary to model releases at relatively short...

Combustible Dust: A Practical Approach to Identifying and Mitigating Hazards

Mar 22, 2010
Richard C. Griffin
Combustible dust hazards are prevalent in many facilities throughout industry, including the chemical process industries. Lack of awareness and control of these hazards has led to numerous catastrophic accidents. Chevron Phillips Chemical Company LP has developed a practical approach to identifying...

Materials as Inherent Ignition Sources for Dust Explosions During Spray Drying

Mar 22, 2010
Vincent Van den Hoogenband
During spray drying, a solution is dispersed through a nozzle in small droplets to evaporate the water by means of hot air. In a large number of these processes, organic materials are processed so three out of four factors for dust explosions to occur are already present. The only thing missing for...

Utilizing Integrated Risk Assessment to Maximize Asset Integrity Management

Mar 22, 2010
Steve Soos
The advent of various safety standards like ANSI /ISA 84, IEC 61511, API 14C, API 580 / 581, SAE JA1011, IEC 60330 and PSM guidelines has been a good impetus in improving the availability and reliability of safety systems and processes with an objective to meet the requirements defined by OSHA, EPA...

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