Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

Relief Design for Laboratories and Pilot Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Relief evaluation and system design for laboratories and pilot plants presents unique challenges to the relief designer. Relief devices designed for...

Use PFFM Instead of Hazop

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
While accepted world-wide as being the standard for process hazard analysis for many years, the HazOp review technique is cumbersome. This drives the...

Process Safety - Management or Leadership?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Process Safety Management is often presented as technically complex, requiring a large staff of engineers and specialists with an array of tools and...

Tutorial on Combustible Dust

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Recent catastrophic dust explosions, the combustible dust National Emphasis Program (NEP), and OSHA proposed rulemaking, have increased awareness of...

Streamlining PHAs with Pre-Population, Pre-Work, and Creativity

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
This presentation and paper will focus on how PHAs can be conducted using a minimal amount of resources, while still maintaining high quality results...

Correlating Process Safety Leading Indicators with Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Correlating Process Safety Indicators with Performance Jerry Forest Global Process Safety Manager Celanese 1601 West LBJ Freeway Dallas, TX 75234 (...

Design - Executive Management and PSM

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Design - Executive Management and PSM

Leveraging PSM to Implement Key Elements of a SIS Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The International Electrotechnical Commission (IEC) 61511 standard, “Functional Safety – Safety Instrumented Systems for the Process Industry Sector...

Process Safety and Corporate Responsibility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
In his Keynote Address at the AIChE 2012 Spring Meeting and Global Congress on Process Safety in Houston, TX, on April 2, 2012, Michael J. Dolan of...

Overview and Welcome to the 8th Global Congress on Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
8th GCPS Introduction and Welcome: Trey Morrison (GCPS Chair) Scott Berger (Executive Director of CCPS) Symposia Introductions, Jatin Shah (CCPS...

Learning from Major CSB Investigations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Learning from Major CSB Investigations

Thermal Safety of Ionic Liquids

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
During the past decade, research and development in ionic liquids has grown tremendously. Targeted applications for ionic liquids include replacement...

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Social HAZOP At Oil Refine Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

Operations Management Panel Discussion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The intent of this session is to present and develop a framework for management of rotating equipment within the plant. The papers and panel...

Process Safety for Process Engineers

Archived Webinar
Jan 26, 2012
Process safety is the most important facet of our jobs as process engineers. Learn how CCPS can support process engineers in their quest to make...

Acid Release From Catalyst Tanks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

What to Do When Nothing Has Happened?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
Often during a Layer of Protection Analysis (LOPA) or a Quantitative Risk Analysis (QRA) study, historical information indicates no occurrences of a...

Ignition of Dust Layers by Mechanical Sparks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Dust explosions represent a considerable safety risk in process industry. Statistical records of dust explosions show that 32.7 % of these explosions...

Inherently Safer Design – Not Only about Reducing Consequences!

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process risk is a function of both the likelihood of occurance of an incident, and of the consequences of the incident. There is a common perception...

A Work Process for Revalidating LOPAs and Other Risk Analyses

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

Systematic Workforce Involvement In Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

Portfolio Risk Management for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

Can Functional Testing Be Replaced by Inspection After Demands?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Safety instrumented systems are used to reduce the risk of major accidents in the process industry. To claim a certain risk reduction from such...

PSM Auditing Dilemmas

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
In most PSM audits, the audit team will face one or more situations that represent a dilemma. These dilemmas usually require the individual auditor...

Explosion at T2 Laboratories

Archived Webinar
Sep 22, 2010
This webinar discusses the CSB investigation and findings related to the explosion and chemical fire at T2 Laboratories, Inc. in December 2007.

Flame Flashbacks: Causes and Prevention

Archived Webinar
Apr 7, 2010
This webinar addresses the principle of flammability of vapor/air mixtures, including flammability limits, ignition temperatures, the effect of...

OSHA Refinery and Chemical NEP Findings

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 23, 2010 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

Lessons Learned from Real World Application of the Bow-Tie Method

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 22, 2010 - 8:00pm
The benefits of using bow-tie diagrams for risk management have been realized by organizations world-wide. They provide a readily understandable...

How to Evaluate Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 22, 2010 - 8:00pm
At first glance it may seem that organizational culture is subjective and therefore difficult to measure. Indeed, even the definition of culture...

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