Process Safety Technical Areas

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Chemical Reactivity Hazard Training CD-ROM

May, 2006
The Chemical Reactivity Hazards CD is a self-paced teaching tool intended to teach people how to recognize and manage reactive chemical hazards. It provides an introduction to the topic and many online links to additional resources. The CD has three main objectives: Introduce reactive chemical...

Guidelines for Safe Handling of Powders and Bulk Solids

November, 2004
Powders and bulk solids, handled widely in the chemical, pharmaceutical, agriculture, smelting, and other industries present unique fire, explosion, and toxicity hazards. Indeed, substances which are practically inert in consolidated form may become quite hazardous when converted to powders and...

Guidelines for Preventing Human Error in Process Safety

August, 2004
Almost all the major accident investigations--Texas City, Piper Alpha, the Phillips 66 explosion, Feyzin, Mexico City--show human error as the principal cause, either in design, operations, maintenance, or the management of safety. This book provides practical advice that can substantially reduce...

Guidelines for Facility Siting and Layout

August, 2003
A resource for individuals responsible for siting decisions, this guidelines book covers siting and layout of process plants, including both new and expanding facilities. This book provides comprehensive guidelines in selecting a site, recognizing and assessing long-term risks, and the optimal lay...

Understanding Explosions

July, 2003
There are many different types of explosions, each with its own complex mechanism. Understanding explosions is important in preventing them. This reference provides valuable information on explosions for everyone involved in the operation, design, maintenance, and management of chemical processes,...

Essential Practices for Managing Chemical Reactivity Hazards

March, 2003
In its recent investigation of chemical reactivity accidents, the US Chemical Safety Board noted a gap in technical guidance and regulatory coverage. This volume closes the gap in technical guidance, helping small and large companies alike identify, address, and manage chemical reactivity hazards...

Deflagration and Detonation Flame Arresters

May, 2002
Designed for chemical engineers and other technical personnel involved in the design, operation, and maintenance of facilities and equipment where deflagration and detonation flame arresters (DDFAs) may be required, this book fosters effective application and operation of DDFAs through treatment of...

Wind Flow and Vapor Cloud Dispersion at Industrial and Urban Sites

April, 2002
A key component of risk reduction is reducing the potential consequences that could result from toxic or flammable releases. The science of vapor cloud dispersion has advanced significantly in recent years, but one of the long-standing challenges has been in accounting for dispersion around...

Guidelines for Process Safety in Batch Reaction Systems

September, 1999
Batch reaction systems pose unique challenges to process safety managers because they do not operate in a steady state. The sequence of processing steps, and frequent start-ups and shutdowns, increase the possibility of human errors and equipment failures. And, since batch plants are often designed...

Avoiding Static Ignition Hazards in Chemical Operations

September, 1999
Written by Laurence Britton, who has over 20 years' experience in the fields of static ignition and process fire and explosion hazards research, this resource addresses an area not extensively covered in process safety standards or literature: understanding and reducing potential hazards associated...

Estimating the Flammable Mass of a Vapor Cloud

July, 1999
This CCPS Concept book shows designers and operators of chemical facilities how to realistically estimate the flammable mass in a cloud of accidentally released material that is capable of igniting. It provides information on industry experience with flammable vapor clouds, basic concepts of fires...

Guidelines for Design Solutions for Process Equipment Failures

August, 1998
While there is no "perfect" solution or absolute zero risk, engineering design can significantly reduce risk potential in the CPI. In Guidelines for Design Solutions to Process Equipment Failures, industry experts offer their broad experience in identifying numerous solutions to the more common...

Guidelines for Safe Warehousing of Chemicals

June, 1998
A comprehensive understanding of the potential dangers inherent in warehousing chemicals is the first step in managing the associated risks. Written by industry professionals for warehouse operators, designers, and all who are concerned with the safe warehousing of chemicals, this book offers a...

Guidelines for Pressure Relief and Effluent Handling Systems

March, 1998
Current industry, government and public emphasis on containment of hazardous materials makes it essential for each plant to reduce and control accidental releases to the atmosphere. Guidelines for Pressure Relief and Effluent Handling Systems meets the need for information on selecting and sizing...

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