Safe Design

Forge Bonding: A Safer Metal Joining Process

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 4:00pm-4:30pm
When planning in-service repairs or enhancements that involve the joining of metals; sparks, flames and even elevated temperatures are a concern for...

Design Considerations for Oily Water Lift Stations at Refineries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 12, 2016 - 2:00pm-2:30pm
Oily water, a mixture of hydrocarbon residues and water, is contaminated water released during normal operations at an oil refinery. An oily water or...

Shelter-in-place Design Considerations - How Safe is Safe Enough?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 11, 2016 - 4:30pm-5:00pm
Facilities with potentially significant toxic and/or flammable hazards often establish shelter-in-place locations (SIPs) in order to mitigate risks...

Furnace Burner Management Practices within Nova Canada

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 3:00pm-3:15pm
Furnace Burner Management Practices within Nova Canada The focus of this paper will be on the cracking heaters at the NOVA Chemicals Corunna site,...

Lessons Learned From Fire in Air Supply Ducts

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 1:30pm-2:00pm
ABSTRACT Submitted for consideration to the 47 th LPS on Oct 31, 2012 Title: Lessons Learned from Fire in Air Supply Ducts Primary author: Al Waller...

QRA Method for Liquified Natural Gas (LNG) Filling Stations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:15am-10:45am
Summary This paper describes a method to calculate risks generated by liquefied natural gas (LNG) filling stations for road trucks. An increasing...

Sound Alarm Management Improves Safety and Profitability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:45am-10:15am
At the core of ethylene manufacturing, plant operators play a critical role in maintaining safe, sustainable and profitable production. For nearly...

Development of Heat Exchangers for Use As Replacement Plates

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:30pm-5:00pm
Development of Heat Exchangers for Use as Replacement Plates In Distillation Columns: Proof of Concept and Collection of Design Information 2 Graham...

Quality Assurance and Quality Control of Pressure Relief Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
This work describes the Quality Assurance (QA) and Quality Control (QC) process for pressure relief studies. Definitions are given for the...

Using Metrics to Drive Process Safety Performance At Maersk Fpsos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Maersk FPSOs operates five offshore assets, including floating oil production and storage ships, in locations ranging from the North Sea to the South...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Explosion Hazards Due to Failures of Lithium-Ion Batteries

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Explosion hazards due to failures of Lithium-Ion Batteries The failure modes of lithium-ion cells have been extensively studied for applications...

More LOPA Misapplied: Common Errors and How to Avoid Them

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
Layer of Protection Analysis (LOPA) continues to be more and more widely utilized in the Petrochemical and other industries. LOPA is a “simplified”...

Implementation of a Highly Toxic Materials Management Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a...

Implementation of PSM In Capital Projects

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
It is critical to embed Process Safety Management in the capital project system to help achieve a safe start-up. This is the foundation for assuring...

Making Existing Process Plants Inherently Safer

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Making process plants inherently safer has obvious advantages and is easiest to do when designing a new plant. Modification of existing plants to...

Inherent Safety In Front End Engineering

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The best time to apply the principles of inherent safety is during the early stages of a design. In particular it is at the early stages that the ?...

Improvement of BLEVE Overpressure Method Using Historical Data

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
The current CCPS/TNO's BLEVE (Boiling Liquid Expanding Vapor Explosion) overpressure methodology is derived from that published by Baker in 1975...

The UK Experience In Managing Risks Arising From Human Error

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
Following the Piper Alpha incident in the North Sea, both offshore and onshore Oil and Gas operators in the UK were required under the COMAH (Control...

Kinetic Modeling of the Reactions Involved in the T2 Explosion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
The runaway reaction at the chemical preparation facility called T2 laboratories in Jacksonville, Florida on December 19, 2007 is analyzed. The...

Condensation Induced Water Hammer: Principles and Consequences

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 23, 2010 - 8:00pm
An explosion occurred in the boiler room of a food processing plant as the steam generation system was coming online after a maintenance shutdown...

HAZOP, LOPA, SIL: Be Careful What You Ask for!

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 21, 2010 - 8:00pm
In recent years Process Safety Engineers have promoted the use of HAZOP to identify hazards and assess safeguards, followed by LOPA to identify if...

Food and Consumer Products Process Hazards

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
The Food and Consumer Products area has significant hazards and risks from dust and flammable liquid explosions as well as from toxic releases...

Fires, Explosions and Reactive Chemicals

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2009 - 6:00am
The analysis, prevention, protection and mitigation of fire, explosion, and reactivity hazards continue to be important to the loss prevention...

Process Safety Regulation - Can any Style be considered Superior?

Conference Presentation
Southwest Process Technology Conference
Thursday, October 9, 2014 - 2:30pm-3:00pm
Recently the US Chemical Safety Board has been quite supportive of the concept of the “Safety Case” system. In a recent Regulatory Report, CSB went...

Guidelines for Process Safety in Bioprocess Manufacturing Facilities

November, 2010
This book helps advance process safety in a key area of interest. Currently, no literature exists which is solely dedicated to process safety for the bioprocessing industry. There are texts, guidelines, and standards on biosafety at the laboratory level and for industrial hygiene, but no guidelines...

Heat Exchanger Design and Operations

Public (classroom) Course
This course is ideal for chemical and mechanical engineers who are engaged in plant operations, technical services, and project design; or with...

Inherently Safer Design

Public (classroom) Course
Get up-to-date on a fundamentally different approach to safety in the manufacture and use of chemicals. In one day, you’ll learn about inherently...

Fire Safety with High Energy Density Batteries

Conference Presentation
AIChE Annual Meeting
Thursday, November 20, 2014 - 2:30pm-3:00pm
As high energy density battery technology develops to meet the rapidly increasing demands of consumer electronics, electric vehicles, and grid level...

Keys to Avoid Making a Dog's Breakfast out of Your MOC System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 3:30pm-4:00pm
When thinking about MOCs on a case by case basis it is easy to forget the overall role of a change management system. Think of MOC as a security...

Furnace Burner Management Practices within U.S. Ethylene Producers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 2:30pm-3:00pm
Furnace Burner Management Practices within U.S. Ethylene Producers A summary of the current working practices and approaches to hazardous event...

Safety Controls, Alarms, and Interlocks As IPLs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Layers of Protection Analysis (LOPA) involves the analysis of the sequence of events leading to an identified scenario. This analysis yields an...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

A Guide to the Legal Framework of the PSM Standard for Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
A Guide to the Legal Framework of the Process Safety Management Standard for Engineers By Christopher J. Cunio, Esq. and Georges A. Melhem, Ph.D. The...

Inherently Safer Design – Not Only about Reducing Consequences!

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Process risk is a function of both the likelihood of occurance of an incident, and of the consequences of the incident. There is a common perception...
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