Process Safety

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Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Center for Chemical Process Safety (CCPS)

CCPS was established in 1985 to focus on engineering and management practices that can prevent and mitigate catastrophic accidents involving release of hazardous materials. CCPS is supported by sponsors in the chemical and hydrocarbon process industries and active worldwide via conferences, books, databases, education, research, and more.

CEP: Process Safety Beacon - Unloading and Loading Hazardous Materials

September
2015
Process Safety Beacon
While loading and unloading operations in your tank farm may seem simple — transferring material -— these facilities may be some of the most important contributors to process safety risk in your plant. The tank farm probably contains the largest inventory of hazardous material in your plant. Operations, though simple, involve large quantities. The consequence of a loss of containment may be severe.

Moving Process Safety into the Board Room

September
2015
Safety
B. Karthikeyan
Top management is often unfamiliar with the high-risk process safety decisions being made on a daily basis by plant managers. Incorporate this method into your management of change (MOC) procedure to ensure that all decisions are consistent with your organization’s risk-tolerance level.

Capital Project Process Management

Live Webinar
Live Wednesday, September 16, 2015 - 2:00pm-3:00pm
A major challenge faced by PSM-covered sites is addressing the process safety management needs of capital projects. This webinar covers specific...

Benefits of Intelligent Drawing Practices

Archived Webinar
Jul 29, 2015
This presentation details how to identify opportunities for improved drawing practices and how these practices can shape your facility’s ability to...

AIChE Fellows - Who, Why & How?

Archived Webinar
Jul 23, 2015
John P. O'Connell tells of this history and criteria of the AIChE Fellow membership class, and hosts a panel of Fellows to speak about becoming a...

The Dow Chemical Story

Archived Webinar
Jun 25, 2015
Dow Chemical was founded in 1897 by Herbert Henry Dow. Learn about the history of this chemical giant as it grows and merges into the top company it...

Emissions Testing of Pressure Assisted Flare Burners

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, April 30, 2015 - 9:45am-10:00am
The flare system for a new US Gulf Coast propylene production unit will be a multipoint ground flare utilizing pressure assisted burners. The...

Flare Regulatory Trends and Impact on Ethylene Manufacture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Thursday, April 30, 2015 - 8:30am-9:00am
Global attention on improving oil and gas, refinery, petrochemical, and related industrial flaring practices continues its forward advance intimately...

Bhopal 30 Years Later

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 3:45pm-4:30pm
On the early morning of December 3rd 1984 a large release of methyl isocyanate (MIC) gas occurred in a pesticide production plant located in Bhopal,...

Fire from the Cascading Failure of an Oxygen Supply System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 1:30pm-2:00pm
This paper discusses the investigation, findings, and root cause analysis of a fire due to the loss of oxygen containment in an ethylene oxide...

Planning Early for Compressor Surge Avoidance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 1:30pm-2:00pm
Compressor stations are installed at regular interval to drive the flow of gas in a pipeline. The principal component of the compressor station is...

Engineering Safe Pressure Relief for Existing Flare Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 11:15am-11:45am
Designing a safe and cost-effective pressure relief system is a constant concern for Engineers working to design safe facilities. Existing flare...

A Miss, Amiss, a Near Miss

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:45am-11:15am
Working Titles: Here a Miss, There a Miss, Everywhere a Near Miss Has your Near Miss Program Gone Amiss? Amiss, A Miss, A Near Miss Catastrophic...

Chemical Incompatibility Matrices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:15am-10:45am
Chemical Incompatibility Matrices Michelle R. Murphy and Surendra K. Singh ioKinetic, LLC 95 Stiles Road, Salem, New Hampshire 03079, USA murphy@...

Statistical Review of Runaway Reaction Kinetics

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:15am-10:45am
The calculated self-heating rate of vinyl acetate polymerization runaway reaction was analyzed by means of statistical tools. The data come from a...

The Four Pillars of Industrial Energy Efficiency

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:30pm-3:00pm
Opportunities to improve plant performance and thus enhance energy efficiency across the CPI fall into four main categories: operational improvements...

CFD Modeling of LNG Spreading and Atmospheric Dispersion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 2:00pm-2:30pm
LNG release, spreading and vaporization lead to the formation of a flammable vapor cloud with high VCE risk. NFPA 59A Standard for the Production,...

CFD Modeling of Large Scale LNG Pool Fires

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 1:30pm-2:00pm
The computational fluid dynamics modeling tool FLACS has been widely used for detailed consequence modeling of flamable vapor dispersion and vapor...

Autonomous Remote Gas Detection Using Optical Imaging Technology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 11:00am-11:30am
ExxonMobil Research Qatar has partnered with a U.S. based firm, Providence Photonics, to develop a Remote Gas Detection (IntelliRed TM ) technology...

Understanding Gas Blowby Scenario Calculations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 11:00am-11:30am
Gas blowby overpressure scenarios are routinely identified when analyzing vessels with liquid-level inlet control valves. Blowby can occur when this...

Eli Lilly PSM Implementation Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 10:30am-11:00am
Eli Lilly and Company (a global pharmaceutical firm) undertook an initiative to implement a Process Safety Management Program Globally at...

Reliability: The Next Revolution in Process Manufacturing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 9:45am-10:00am
David Rosenthal, PE, CMRP is a Reliability Consultant representing his Reliability Strategy and Implementation Consultancy LLC firm. He previously...

NOx, NOx, Who's There - Steam Cracker or Smr? a Tutorial and Wrap-up

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2015 - 9:30am-10:00am
Now that the remaining pieces of the puzzle have fallen into place, it is instructive to revisit NOx abatement measures for steam cracking and steam-...

Dust Explosion Control

eLearning (online) Course
CSB has made recommendations that should help prevent dust explosions, and this certificate is based on these recommendations.

Process Safety Boot Camp

Public (classroom) Course
Offered in North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety. Taught...

Process Safety 101

eLearning (online) Course
This certificate reviews elementary concepts related to process safety including: process descriptions, Process Safety Management (PSM), mechanical...

Layer of Protection Analysis (LOPA)

eLearning (online) Course
This online course offers an overview of Layer of Protection Analysis (LOPA) to mitigate risk in your processes.

CEP: Process Safety Beacon - Operational Readiness

August
2015
Process Safety Beacon
Any time that you introduce material or energy into equipment that is not currently being used, it is essential that you confirm that the equipment is ready. Are all of the parts of the equipment actually there and properly installed, or is something missing? Are all the valves that are supposed to be open actually open, and are all the valves that are supposed to be closed actually closed? Is everything else ready to use?

CEP: Spotlight on Safety - Sensing Safety

August
2015
Spotlight on Safety
Louisa Nara
Most of us are fortunate enough to have five working senses — sight, hearing, touch, smell, and taste. We use these personal, internal feedback loops to perceive and understand our surroundings, which makes our senses some of our most valuable and essential safety equipment. Before the advent of optical, vibrational, and auditory sensors, the chemical process industries (CPI) depended on sensory perception to identify operational upsets or changes. Although sensing equipment is now ubiquitous in CPI facilities, we must also use our senses to collect critical safety data, rather than blindly relying on equipment to signal unsafe conditions.

Foundations of Process Safety

Public (classroom) Course
Offered outside of North America, this intensive and highly interactive 4-day course trains chemical engineers in the fundamentals of Process Safety...

Overview of Risk Based Process Safety

Public (classroom) Course
This course will introduce you to CCPS’ Risk Based Process Safety (RBPS) approach, including the four pillars and twenty elements that define the...

New Building Siting Using Risk-Based Approach

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 10:15am-10:45am
Growth in the energy and petrochemical sectors has seen a surge in the expansion of existing facilities (brown-fields) and construction of new...

CFD Modeling of Air Emissions from Controlled Flare Tests

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 9:00am-9:30am
Although significant progress has been made in developing technologies capable of measuring flare efficiencies and emissions in situ, essential...

Speaker 3: Deborah Grubbe

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 9:00am-9:30am

Speaker 2: Lloyd F. Colegrove

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 8:30am-9:00am

Modification of the DIERS Fire Exposure Test Methodology

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2015 - 8:00am-8:30am
There is a need to be able to obtain proper runaway data for reactions where fire exposure is a credible scenario. Where the engineering design has...

Surviving an OSHA PSM National Emphasis Program Audit

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:30pm-5:00pm
The Occupational Safety and Health Administration (OSHA) instituted a “National Emphasis Program” to conduct both targeted and random inspections of...

Refinery Power Outages-Caues, Costs & Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:30pm-5:00pm
Unplanned refinery shutdowns hit company earnings two ways: lost production and potential liabilities for excess flaring and unsafe operations. In...

Hazardous Material Transportation Perceived Risks & Risk Management

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:30pm-5:00pm
Overview of presentation: •Transportation Supply Chain & Network •Expansion of the System •Perceived Risks •Accident Rates •Transportation Risk...

Mercury Removal in Ethylene Plants: An Update and a Case Study

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:00pm-5:00pm
Ethylene producers have faced the challenge of feedstock contaminants for decades. Mercury is one of the contaminants often present in ethylene plant...

Cracking Furnace Line Flushing Pre-Commissioning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 4:00pm-4:15pm
The abundance of low cost shale gas has led to numerous projects in North America to expand existing or construct new ethylene production units. Most...

Human Factors Considerations: Midstream Process Safety Integration

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 3:30pm-4:00pm
Midstream oil and gas companies are coming into their own. For example, according to Deloitte (2014), “Midstream energy companies’ share of overall...

Case Study on SMALL-Scale LNG Facility Expansion

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 3:30pm-4:00pm
With the influx of natural gas production throughout the United States, the small-scale LNG market is growing at a rapid pace. One option to take...

Robotic Convection Bank Cleaning

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2015 - 2:45pm-3:15pm
Ethylene cracking heaters like other box fired heaters in the refining and petrochemical industry represent a significant investment in a plant...
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