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Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Process Safety - Management or Leadership?

Apr 3, 2012
Charles J. King
Process Safety Management is often presented as technically complex, requiring a large staff of engineers and specialists with an array of tools and techniques that appear to grow in intricacy and sophistication year by year. Large companies are generally well positioned to operate in this arena –...

Taking a Risk for Safety

Apr 3, 2012
Ian Sutton
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs. These investments of time and money have been made in many areas, including training, behavior-based safety and the use of PPE. The results have been...

The CCPS Reactivity Evaluation Software Tool

Apr 2, 2012
Edward M. Davis
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These incidents are often the result of not identifying or understanding the chemical reactivity hazards involved in storage, mixing or processing operations. The...

Improving the Performance of Established PSM Programs

Apr 2, 2012
James A. Klein
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious incidents and injuries suggesting a continuing need to improve their PSM performance. Of course, new requirements are often added to upgrade PSM programs,...

Safety System Impairments and the Need to Manage Peak Risk

Apr 2, 2012
David K. Lewis
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be present? Should the neighboring community start at the fence line? Although likely not as important as the above fundamental considerations, the...

Implementation of a Highly Toxic Materials Management Program

Apr 2, 2012
Ravi Ramaswamy
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a manufacturing or chemical process in a way that process hazards are identified, understood, and controlled so that process-related injuries and incidents...

The US Chemical Safety Board and Inherently Safer Technology

Apr 2, 2012
Manuel R. Gomez
The United State (US) Chemical Safety Board (CSB) was created by the same legislation that mandated the regulation of high hazard industries by the Occupational Safety and Health Administration (OSHA) and Environmental Protection Agency (EPA) under the Process Safety Management (PSM) and the Risk...

Half a Century of Olefin Plant Accidents: The Role of Mechanical Integrity

Apr 2, 2012
Sebastian Diaz
Sebastian Diaz, Aon energy Risk Engineering, League City, TX. Email: sebastian.diaz@aon.com Russ Davis, CSP Aon Energy Risk Engineering, League City, TX. Email: russ.davis@aon.com Keywords: mechanical integrity, loss of containment, major accidents Abstract Since OSHA's Process Safety Management...

Social HAZOP At Oil Refine Industry

Apr 2, 2012
Salvador ¡vila Filho
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a Hazard operability analysis (HAZOP), Quantitative Risk Analysis (QRA), and Mapping Risk. Each tool or technique, if used at the right time can prevent...

Avoiding Common PHA Mistakes

Apr 2, 2012
Glenn Young
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910.119) in the NEP were Mechanical Integrity and Process Hazard Analysis (PHA). [1] This session will focus on common problems in PHA and how to avoid...

Prediction of Corrosion in Pipes

Apr 2, 2012
Sally S. Nicola
ABSTRACT AIChE Spring 2012 Meeting Prediction of Corrosion in Pipes Sally Nicola, Victor Carreto, Ray A. Mentzer, M. Sam Mannan Mary Kay O'Connor Process Safety Center, Texas A&M University sally.nicola@neo.tamu.edu Corrosion is one of the most important mechanical integrity issues the...

Retired and Dangerous

Apr 2, 2012
Robert F. Wasileski
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard Identification and Risk Assessment (HIRA) process is an important component of a facility's strategy to managing the risks associated with process...

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