Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Sound Alarm Management Improves Safety and Profitability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:45am-10:15am
At the core of ethylene manufacturing, plant operators play a critical role in maintaining safe, sustainable and profitable production. For nearly...

Visual Aid to Reduce Spurious Trips and Nuisance Alarms

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 9:00am-9:30am
HAZOP and Safety Integrity Level (SIL studies encourage adding safeguards such as alarms and trip with little consideration for cost or operability...

Update of the Activities of the NOx Safety Task Group

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:45am-9:15am
The initial AIChE Task Group for NOx Safety was set up following a disclosure of significant accumulations of the NOx compound, N 2 O 3, in an...

MAPD Stability and Management in Ethylene Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:30am-8:45am
Abstract MAPD Stability and Management in Ethylene Plants Accumulation of C3 (MAPD, Methyl Acetylene & Propadiene) and C4 (VA, Vinyl Acetylene)...

PSM Challenge for Unregulated Upstream Facilities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:00am-8:30am
Upstream oil and gas facilities are typically exempt from the OSHA Process Safety Management (PSM) standard; however, in light of recent regulatory...

Snares to LOPA Action Items

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 8:00am-8:30am
Snares to LOPA Action Items Glenn Rozmus, Dustin J. Smith, Dick A. Baum Greater numbers of action items are being generated from the LOPA process as...

Increasing the Agility of Process Safety Management Systems

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:30pm-5:00pm
The Process Industry is constantly adapting to change. High prices of raw materials, new materials for construction, and advances in technology...

Quality Assurance and Quality Control of Pressure Relief Studies

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
This work describes the Quality Assurance (QA) and Quality Control (QC) process for pressure relief studies. Definitions are given for the...

Baha Blanca, Argentina. Explosin Catastrfica De Polvo En Un Silo

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 4:00pm-4:30pm
El 13 de marzo de 1985 a las 0.15 horas un incendio en el puerto dio inicio a uno de los accidentes más grandes ocurridos en la República Argentina...

Flammable Vapor Explosion At Dupont Yerkes Facility

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 3:30pm-4:00pm
This case study examines a November 9, 2010, explosion at an E.I. duPont de Nemours and Co. Inc., Yerkes chemical plant in Buffalo, New York when a...

Operational Discipline: Panacea for Performance?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 3:30pm-4:00pm
Over the last few years, many companies have had an increased focus on implementing or upgrading programs to improve operational discipline (OD) in...

Promoting Commitment to Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Successful implementation of process safety management (PSM) typically requires the use of a combination of physical and procedural safeguards...

Process Safety Management Mentoring: Developing Leaders

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Process Safety Management Mentoring: Developing Leaders The first pillar of Risk Based Process Safety Management is "Commitment to Process Safety." A...

Conduct of Operations Best Practice Networks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:30pm-3:00pm
Conduct of Operations Best Practice Networks Marco Vela Corporate Process Safety Engineer Celanese 1601 West LBJ Freeway Dallas, TX 75234 (214) 417-...

Some Lessons Learned When Communicating with Neighboring Communities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:00pm-2:30pm
This paper combines 35 years of direct plant managerial experience on processes handling hazardous materials and energies with a subsequent decade of...

Using Assessments to Improve Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
It is generally accepted that companies managing highly hazardous chemicals require a strong process safety culture and process safety management...

A Systematic Approach to Relief System Evaluation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
Managing the lifecycle of relief and flare systems data is complex and fraught with challenges and risks, whether the work is performed internally or...

Process Safety: Uniandes Vision From the Latin-American Context

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
Process Safety: Uniandes vision from the Latin-American context J. Cadena 1 , G. Gómez 2 , F. Munoz 3 Chemical Engineering Department, Universidad de...

Safety Controls, Alarms, and Interlocks As IPLs

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Layers of Protection Analysis (LOPA) involves the analysis of the sequence of events leading to an identified scenario. This analysis yields an...

Management Discipline: Defining a Process Safety Strategy

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
Management Discipline: Defining a Process Safety Strategy Jerry J. Forest - Global Process Safety Manager, Celanese jerry.forest@celanese.com...

Process Safety As a Career Foundation

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 11:15am-11:45am
The foundation of one’s profession can have an exponential effect on the lifelong development of their careers. There may be no stronger launching...

Operational Discipline assessment during PSM audits Experience of RIL

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:45am-11:15am
Reliance Industries Limited (RIL)'s Process Safety Management (PSM) audit programme is a critical component of its HSE governance process, which has...

Take the Guess Work Out of Testing Your Safety Instrumented System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
Key Words Process Safety, IEC 61508, Programmable Electronic Systems, Architectural constrains, Periodic Automatic and Manual Testing, Safety...

Beyond the 2 Million Safe Hours

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
ABSTRACT In September 2012, WorleyParsons Arctic Business Unit, part of WorleyParsons Western Operations in Southern California, celebrated...

Identifying Root Causes in Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
AIChE 9th Global Congress on Process Safety April 28-May 1, 2013 San Antonio, TX Call for Papers Title: Identifying Root Causes in Auditing Authors:...

Corrosion At Pipe Supports: Causes and Solutions

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:45am-10:15am
Localized corrosion attack at pipe support areas is a major problem for integrity managers. Offshore, marine and coastal operators, without exception...

A Guide to the Legal Framework of the PSM Standard for Engineers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
A Guide to the Legal Framework of the Process Safety Management Standard for Engineers By Christopher J. Cunio, Esq. and Georges A. Melhem, Ph.D. The...

Worker Behavior Changing by Dynamic Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 9:00am-9:30am
INTRODUCTION The chemical industries need appropriated project of process to control safety and production avoiding accidents and environmental...

Defining and Creating Best Practices

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
The continuous drive for excellence in our industry reaches all segments and disciplines of our organizations. The goal to improve the safety of our...

Troubleshooting a Furnace Emissions Problem

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
We had been fighting CO flue gas emissions on our CEMS analyzer for around a year, we had indications that it was a burner problem, fixed the burners...

Process Safety - A Value Not Just a Priority

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:30am-9:00am
Process Safety in any Organisation will only be efficient when its Safety culture allows. If Process Safety Management (PSM) efforts are subjected to...

Ragagep 101

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:00am-8:30am
Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) play an important role in US-OSHA’s Process Safety Management standard (29...

Application of Lagging Indicators in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Application of lagging indicator in Japan Japan Petrochemical Industry Association is a group composed by the petrochemical manufacturers established...

Using Metrics to Drive Process Safety Performance At Maersk Fpsos

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Maersk FPSOs operates five offshore assets, including floating oil production and storage ships, in locations ranging from the North Sea to the South...

Barrier Diagram (bow tie) Quality Issues for Operating Managers

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:30pm-5:00pm
Barrier diagrams (bow ties) are rapidly growing in use in both the onshore and offshore process safety worlds. They are amongst the most powerful...

Process Safety Management Framework in Japan

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 4:00pm-4:30pm
In recent years, accidents of chemical plants are occurring frequently in Japan. One of the reasons is that many Japanese companies do not have a...

So We All Have Been Implementing Process Safety Metrics What Next?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 3:30pm-4:00pm
Industry over the last two to three years has put a lot of effort into implementing Process Safety Metrics. This is a good practice but, now that we...

Unique Failure Mode for API Seal Plan 76

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Unique Failure Mode for API Seal Plan 76 Double mechanical seals with a pressure alarm in the containment chamber are commonly used in LPG and other...

Process Safety: At the Heart of Operations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:30pm-3:00pm
Process Safety is no longer a supporting function but core business in any organization that operates high risk facilities. To ensure a safe and...

Importance of Field Testing Liquid Distributors

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Spray nozzles & gravity distributors are primarily used in different Oil refinery facilities (columns, scrubbers, etc.). Installers and...

How to Create A Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 2:00pm-2:30pm
Safety cultures to not spontaneously occur. Safety cultures are nourished by operating managers who set high standards and who foster trust and...

Safety Culture: The Foundation of Sustainability

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
Overview A safe operating environment is cornerstone to any companies operations and working environment. By understanding a company’s goals and...

An Update On the Use of Process Safety Leading Indicators

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 1:30pm-2:00pm
The CCPS Process Safety Leading and Lagging Metrics publication states that the essential element of any improvement program is the measure of...

Near Misses - Private or Public Concern?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:30am-12:00pm
Near miss incidents include those releases and/or fires that do not result in significant employee injury or costs. In many cases there are federal...
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