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Elements of Process Safety

The four pillars and the twenty elements of risk based process safety can be designed and implemented at varying levels of rigor to optimize process safety management, performance, efficiency, and effectiveness.

Is It Really an Independent Protection Layer?

Mar 21, 2010
Arthur M. Dowell
Layer of Protection Analysis (LOPA) is a simplified chemical process risk assessment tool that is used to determine if sufficient independent protection layers are in place to meet an organization's risk tolerance criteria for a particular hazardous scenario. LOPA can determine how much additional...

Lifecycle Physical Hazards of Polystyrene Foam Board

Mar 21, 2010
Atsumi Miyake
Polymer Foam Boards have been widely used for individual home and general building, from roofs and/or walls down to foundation, for example. On the other hand, these Boards have significant physical hazards, because flammable blowing agent has come to be used, replacing nonflammable CFC chemicals...

Quantitative Risk Assessment Case Study for Organic Acid Processes

Mar 21, 2010
R. Wayne Garland
Acetic acid is not a chemical covered by the OSHA PSM regulation, as its flash point is above the 100 F threshold for flammables; however, it is by no means a non-hazardous chemical. Eastman Chemical Company has a large number of processes containing acetic acid and related organic acids, and as a...

HAZOP, LOPA, SIL: Be Careful What You Ask for!

Mar 21, 2010
Mike Broadribb
In recent years Process Safety Engineers have promoted the use of HAZOP to identify hazards and assess safeguards, followed by LOPA to identify if additional protection layers are necessary and, if they are to be provided using safety instrumented functions, how reliable the SIFs need to be...

Instrumented Protective Systems for Distillation Operations

Mar 21, 2010
Jennifer Mize
Distillation is one of the most common unit operations in the chemical processing industry. Using relative volatility as a means of separating chemicals involves adding large amounts of energy to the system at the base of the column, typically through the use of a reboiler, and then removing that...

Chronic Pain Resulting from Your Relief Device Management Systems

Mar 21, 2010
David A. Moore
With the increasing use of Layer of Protection Analysis as a semi-quantitative method of assessing process risk, LOPA practitioners are asked to assign credit to numerous safeguards including relief devices. Relief devices are only as strong as the initial design of the component and the systems...

A Guide to Developing and Implementing Safety Checklists: Plant Steam Utilities

Mar 21, 2010
Delmar Morrison
Steam generation is an integral part of most chemical process plants; however, the steam plant often is or can be overlooked in the area of hazard analysis. The reasons for this oversight are obvious: steam generation is considered to be an old and well understood process, and steam boiler systems...

Teaching Reactive Chemical Hazards to Chemical Engineers

AIChE Webinar
Mar 3, 2010
Daniel Crowl

This webinar presents an introduction to how industry handles reactive chemical hazards, and provides resource material to teach this subject in an existing course in chemical engineering.

Preparing for OSHA's Chemical NEP Inspections

CCPS Webinar
Oct 15, 2009
David Moore, Mark S. Dreux, Steve Arendt

This informative webinar provides an overview of OSHA's Chemical NEP, and outlines recommended proactive measures to prepare for Chemical NEP inspection.

Guidelines for Process Safety Metrics

October, 2009
Process safety metrics is a topic of frequent conversation within chemical industry associations. Guidelines for Process Safety Metrics provides basic information on process safety performance indicators, including a comprehensive list of metrics for measuring performance and examples as to how...

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