Manage Risks

Companies are constantly looking for effective execution of risk based process safety tasks. Risk management can help a company to better deal with the resultant risks and sustain long-term accident free and profitable operations.

To read more check out this report on Process Safety and Risk Management of Chemical Parks

Incidents That Define Process Safety

March, 2008
Incidents That Define Process Safety describes approximately fifty incidents that have had a significant impact on the chemical and refining industries' approaches to modern process safety. Events are described in detail so readers get a fundamental understanding of the root causes, the...

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Guidelines for Facility Siting and Layout

August, 2003
A resource for individuals responsible for siting decisions, this guidelines book covers siting and layout of process plants, including both new and expanding facilities. This book provides comprehensive guidelines in selecting a site, recognizing and assessing long-term risks, and the optimal lay...

Deflagration and Detonation Flame Arresters

May, 2002
Designed for chemical engineers and other technical personnel involved in the design, operation, and maintenance of facilities and equipment where deflagration and detonation flame arresters (DDFAs) may be required, this book fosters effective application and operation of DDFAs through treatment of...

Guidelines for Process Safety in Outsourced Manufacturing Operations

September, 2000
In today’s competitive economy, companies often augment in-house production by outsourcing chemical reaction processes and distillation, drying, formulating, blending, and packaging operations. While most of these tolling, or contracted manufacturing services, proceed without incident, recent major...

Avoiding Static Ignition Hazards in Chemical Operations

September, 1999
Written by Laurence Britton, who has over 20 years' experience in the fields of static ignition and process fire and explosion hazards research, this resource addresses an area not extensively covered in process safety standards or literature: understanding and reducing potential hazards associated...

Electrostatic Ignitions of Fires and Explosions

July, 1997
Tom Pratt, a long-time process safety practitioner and lecturer in electrostatic safety, wrote this book to educate industry in the basics of electrostatics. It offers a selected collection of information designed to give readers the tools they need to examine the hazard potential of common...

Contractor and Client Relations to Assure Process Safety

December, 1996
Written and edited by engineering contractors and industry project/maintenance managers as an easy-to-use guide for other industry professionals, this book identifies important process safety issues in the contractor-client relationship,which are not addressed by other groups and publications...

Guidelines for Writing Effective Operating and Maintenance Procedures

May, 1996
The EPA investigation of a 1994 chemical plant tragedy concluded that "the explosion resulted from a lack of written safe operating procedures…" While good written procedures can't guarantee zero accidents, they can reduce the number of accidents caused by human error. This new book shows how to...

Guidelines for Technical Planning for On-Site Emergencies

June, 1995
Prevention, preparedness, response and recovery--the key components of emergency planning--form the major sections of this work. The book first describes PSM (Process Safety Management) as the key to prevention, then goes on to consider the main features of a preparedness program, including...

Guidelines for Process Safety Documentation

April, 1995
The process industry has developed integrated process safety management programs to reduce or eliminate incidents and major consequences, such as injury, loss of life, property damage, environmental harm, and business interruption. Good documentation practices are a crucial part of retaining past...

Guidelines for Safe Process Operations and Maintenance

March, 1995
First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process...

Tools for Making Acute Risk Decisions with Chemical Process Safety Applications

August, 1994
The complexity of today's risk decisions is well known. Beyond cost and risk there are many other factors contributing to these decisions, including type of risk (such as human injury or fatality), the economic impact on the local community, profitability, availability of capital, alternatives for...

Guidelines for Implementing Process Safety Management Systems

April, 1994
The causes of catastrophic accidents in the process industries, now recognized as complex and interrelated, need to be matched by multi-faceted technical management systems. These principles apply to companies of any size and to a full range of industries beyond the chemical industry, such as pulp...

Guidelines for Vapor Release Mitigation

April, 1988
Guidelines for Vapor Release Mitigation is a survey of current industrial practice for controlling accidental releases of hazardous vapors and preventing their escape from the source area.

CEP: Process Safety Beacon - Mechanical Integrity of Tubing

May
2012
Process Safety Beacon
Proper installation, maintenance, and inspection of metal tubing is important in preventing fires and toxic material releases in process plants. Do not forget about tubing just because it is usually small. Even a small leak can cause a fire that can...

Product Digest - Safety Equipment

May
2012
Product Digest
Check out warning devices for hazardous areas and high-visibility work vests that reduce static electricity.

Recognizing Catastrophic Incident Warning Signs in the Process Industries

November, 2011
This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for...

Practical Compliance with the EPA Risk Management Program: A CCPS Concept Book

July, 2009
At last, smaller chemical processing operations have truly easy access to process safety and risk management programs tailored to meet their needs. Written as a "how to" book with checklists, it offers sufficient information for managers of facilities with small chemical operations to implement a...

CEP: Process Safety Beacon - Double Block and Bleed

March
2012
Process Safety Beacon
The December 2011 Beacon described an incident where a missing plug on a vent line resulted in a flammable material leak that caught fire, causing a fatality. That incident reminded us of the importance of caps and plugs on process vent lines and...

Make Your Existing Plant Inherently Safer

January
2012
Special Section
Jack Chosnek, Victor H. Edwards, P.E.
Don't overlook opportunities to build more safety into a process that is already in operation.

Managing Dust Explosion Hazards

August
2009
Safety
Vahid Ebadat
Companies that handle powders or other particulate solids need to be aware of the potential for fire and explosions, and follow industry best practices, codes and standards to manage the risk.

Reduce Thermal Risk in Industrial Synthesis

October
2001
Safety
Richard C. Wedlich 
Knowing the safe operating conditions for a reaction allows us to select appropriate safety measures and thereby lower both the likelihood and the severity of a thermal runaway.

Simplify Reliability Analysis of Chemical Processes

July
2002
Safety
Farshad Nourai
Originally developed for discrete manufacturing, this method can be applied to process units to detect which components may fail, and correct the situation before trouble happens.

Use Logic Diagrams to Analyze Failure Mechanisms

June
2005
Safety
Thiago Tinoco Pires
Here’s how to construct and apply continuous-value and single-value network diagrams, which can better represent system failure mechanisms than other logic diagrams.

Controlling Risk During Major Capital Projects

April
2009
Safety
William Bridges
Think of process safety management (PSM) as a project deliverable, and follow these best practices for scheduling and performing process hazard analyses (PHAs) and completing other PSM requirements during key phases of a major project.

Guidelines for Hazard Evaluation Procedures, 3rd Edition

April, 2008
Guidelines for Hazard Evaluation Procedures, 3rd Edition keeps process engineers updated on the effective methodologies that process safety demands. Almost 200 pages of worked examples are included to facilitate understanding. References for further reading, along with charts and diagrams that...
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